EG047-05
October 19, 2005
Title:
M.I.L. “ON” DTC P0420
Models:
’01 – ’03 Sienna
Introduction
Under certain driving conditions, some 2001 – 2003 model year Sienna vehicles may exhibit a M.I.L. “ON” with the following DTC:
- P0420 (Catalyst System Efficiency Below Threshold [Bank 1])
The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic has been modified to improve this condition.
Applicable Vehicles
- 2001 – 2003 model year Sienna vehicles.
Parts Information
| PREVIOUS PART NUMBER | CURRENT PART NUMBER | PART NAME | QTY |
|---|---|---|---|
| 89661-08061 | 89661-08062 | Module, Engine Control | 1 |
| 89661-08070 | 89661-08071 | ||
| 89661-08080 | 89661-08081 |
Warranty Information
| OP CODE | DESCRIPTION | TIME | OFP | T1 | T2 |
|---|---|---|---|---|---|
| 895011 | R & R Engine Control Module | 0.5 | 89661-08061
89661-08070 89661-08080 | 8A | 71 |
Applicable Warranty*:
This repair is covered under the Toyota
Federal Emissions Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date.
* Warranty application is limited to correction of a problem based upon a customer’s specific complaint.
Required SSTs
| ITEM NO. | SPECIAL SERVICE TOOLS (SSTs) | PART NUMBER | QTY | DRW** |
|---|---|---|---|---|
| 1 | Toyota NOTE:
| TOY220036 | 1 | 9 |
* Essential SSTs.
** Refers to drawer number in SST Storage System.
NOTE:
Additional Diagnostic Tester Kits, Program Cards, or other SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.
- Verify DTC P0420 with the Diagnostic Tester by referring to the Technical Information System (TIS), 2001 – 2003 model year Sienna Repair Manual: Diagnostics: Engine: Pre-Check.
- Replace ECM (PCM). Follow the Repair Manual ECM replacement instructions.
Refer to TIS, 2001 – 2003 model year Sienna Repair Manual: Introduction: How To Troubleshoot ECU Controlled Systems: How To Use The Diagnostic Chart And Inspection Procedure.
- Perform the following steps to confirm that the vehicle is repaired.
A. Reset the Readiness test by using the “Clear DTC” function on the Diagnostic Tester.
- To clear the DTC, refer to TIS, 2001 – 2003 model year Sienna Repair Manual: Diagnostics: Engine: Pre-Check.
B. Perform Readiness Monitor Drive Patterns for Catalyst Monitor O2S type and
AF Sensor type. Refer to TSB No. EG003-02, “Readiness Monitor Drive Patterns,” procedures: Catalyst Monitor (O2S Type) and Catalyst Monitor (AF Sensor Type).
C. If a DTC is set during the above drive patterns, refer to the Diagnostic Trouble Code Chart in TIS, 2001 – 2003 model year Sienna Repair Manual: Diagnostics: Engine: Diagnostic Trouble Code Chart. Test drive the vehicle to confirm normal operation.
- If NO DTCs (pending or current) are stored, the repair is complete.
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