Vehicle May Stall During Driving At Higher Speed – 2014-2020 Toyota

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TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL 20TA02
VEHICLE MAY STALL DURING DRIVING AT HIGHER SPEED

2018 – 2019  Sequoia
2018 – 2020  Tundra
2018 – 2020  Corolla
2017 – 2020  Tacoma
2019 Corolla Hatchback
2018 – 2020  Camry
2014  FJ Cruiser
2018 – 2019  Highlander
2014 – 2015  Land Cruiser
2018 – 2019  Land Cruiser
2018 – 2020 Avalon
2014 – 2015 4Runner
2018 – 2019 4Runner
2017 – 2020 Sienna**
2019 – 2020 RAV4

 

**Sienna Mobility Vehicles

Sienna’s that have floorboard modifications, such as a wheelchair ramp or lift, for mobility use will be featured in separate instructions.  Please reference the 20TA02 Sienna Mobility Vehicle Technical Instructions for details.

 

Update 7/1/2021: Technician qualifications to perform this recall have been updated
Update 4/8/2021 : 2018 – 2019 4Runner and 2019 – 2020 RA V4 models added
Update 3/25/2021 : 2020 Tacoma and Sienna FWD has been added
Update 3/18/2021 : 2018 – 2019 Land Cruiser and 2017 Tacoma V6 models added
Update 3/2/2021 : Update to the Corolla and Corolla Hatchback Component diagrams
Update 3/1/2021 : Update to the Camry A25A 2.5 Component diagrams
Update 2/25/2021 : 2020 Tundra and 2020 Camry added
Update 2/18/2021 : 2019 RA V4 and Corolla Hatchback; 2020 Corolla models added
Details provided for removing the seat cushion on RAV4
Update 2/10/2021 : Instructions added for use of Retainer Ring Pilers
Update 1/28/2021 : 2018-2019 Camry A25A; 2020 Avalon and Sienna AWD has been added
Update 1/28/2021 : Tips added for Removal, Disassembly and Reassembly
Update 10/22/2020: Land Cruiser repair procedure has been added
Update 9/30/2020: Tacoma repair procedure has been added
Update 9/3/2020: Highlander repair procedure has been updated
Update 8/7/2020: Instructions added for rear seat removal on Highlander
Update 7/29/2020: Details updated for Sienna Mobility Vehicles
Update 7/10/2020: Instructions provided for Corolla Retainer Ring Removal
Update 7/1/2020: Sienna, 2015 4Runner and 2018 Avalon have been added
Update 6/25/2020: Corolla and Highlander have been added

 

CHECK FOR FLOORBOARD MODIFICATIONS (SIENNA ONLY)

Inspect the vehicle to determine if modifications have been made to the floorboard of the vehicle to accommodate a ramp or lift for wheelchair use. Such modifications typically require the relocation and/or modification of the fuel tank.  If the fuel tank has not been modified or relocated, it will not be necessary to use the Sienna Mobility Vehicle Technical Instructions.

 

BACKGROUND

The subject vehicles are equipped with a low-pressure fuel pump which may stop operating. If this were to occur, warning lights and messages may be displayed on the instrument panel, and the engine may run rough. This may result in a vehicle stall, and the vehicle may be unable to be restarted. If a vehicle stall occurs while driving at higher speeds, this could increase the risk of a crash.

 

SAFETY PRECAUTIONS

CAUTION:

  • When installing/uninstalling the fuel system components, keep safety first in mind and carefully observe the following instructions to avoid accidents:

When working on the fuel system, display a Flammable – Keep Fire Away sign. b. Smoking is prohibited nearby.

Perform this work in an area where there are no sparks nearby from the operation of welders, grinders, drills, electric motors, stoves, etc.

DO NOT use electrical devices nearby because they can become hot and the operation of power switches can generate sparks.

DO NOT use iron or steel hammers while working, because they may generate sparks.

DO NOT start engines even in adjacent stalls.

Prepare fire extinguishers before starting any work.

Perform this work in a well-ventilated area (natural ventilation). DO NOT use exhaust fans or electric fans, because their motors might generate sparks.

Since it is possible for fuel vapor to build up, DO NOT work in or near a pit.

If fuel is spilled, use shop towels or similar material to quickly wipe it up and then use compressed air to diffuse the fuel vapor.

Shop towels and other materials that have come into contact with fuel should be dried in a well ventilated area and then disposed of as appropriate.

 


SAFETY RECALL 20TA02 – Vehicle May Stall During Driving at Higher Speed – 2014-2020 Toyota

 

SAFETY RECALL 20TA02 – Vehicle May Stall During Driving at Higher Speed – 2014-2020 Toyota

 


Remedy Instructions and TSB

Update 7/1/2021

RCRIT-20V682-4910.pdf 4302.106KB

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Remedy Instructions and TSB

Update 4/8/2021

RCRIT-20V682-9492.pdf 4171.558KB

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Remedy Instructions and TSB

Update 3/25/2021

RCRIT-20V682-9927.pdf 4792.641KB

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Remedy Instructions and TSB

Update 3/18/2021

RCRIT-20V682-1962.pdf 4778.906KB

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Remedy Instructions and TSB

Update 3/2/2021

RCRIT-20V682-4200.pdf 4763.81KB

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Remedy Instructions and TSB

Update 3/1/2021

RCRIT-20V682-2725.pdf 4685.944KB

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Remedy Instructions and TSB

Update 2/25/2021

RCRIT-20V682-1599.pdf 4647.801KB

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Remedy Instructions and TSB

Update 2/18/2021

RCRIT-20V682-9159.pdf 4473.643KB

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Remedy Instructions and TSB

Update 2/10/2021

RCRIT-20V682-9184.pdf 4301.918KB

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Remedy Instructions and TSB

Update 1/28/2021

RCRIT-20V682-1800.pdf 4026.309KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V682&docType=RCL

 


 

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