Brake Actuator Noise – 2004-2007 Toyota Prius

T-SB-0307-08

 

Brake Actuator Noise

 

Applicability

YEAR(S)MODEL(S)ADDITIONAL INFORMATION
2004 – 2007Prius

 

Introduction

Some 2004 – 2007 model year Prius vehicles may exhibit a squeak-type noise when pressing or releasing the brake pedal. This noise may only be audible when the vehicle is in “READY” mode and the vehicle is not moving. Brake system performance is not affected by this noise. Use the following procedure to address this concern.

 

Parts Information

PREVIOUS PART NUMBERCURRENT PART NUMBERMODEL YEARPART NAMEQTY
44500-47090Same2004 – 2005Actuator Assembly, Brake1
44500-471402006 – 20071
SAE J1703 or FMVSS No. 116 DOT3Brake FluidAs Needed

 

Required Tools & Equipment

REQUIRED EQUIPMENTSUPPLIERPART NUMBERQTY
TIS Techstream*

NOTE: Software version 4.00.017 or later is required.

ADETSPKG11

 

Repair Procedure

  1. Confirm noise condition by pressing/releasing the brake pedal.
  2. Bleed the brake system.

Refer to the Technical Information System (TIS), applicable model year Prius Repair Manual:

If the noise is NO longer present when pressing/releasing the brake pedal, the repair is complete.

If the noise is still present, go to step 3.

  1. If the noise is still present, replace the Brake Actuator Assembly.

Refer to TIS, applicable model year Prius Repair Manual:

  • 2004 / 2005 Prius: BrakeBrake Control/Dynamic Control System – “Brake Actuator ASSY: Replacement”
  • 2006 / 2007 Prius: BrakeBrake Control/Dynamic Control System – Brake Control: Brake Actuator: Replacement”
  1. Road test for proper operation.

 

 

 

Prestone AS800Y DOT 4 Brake Fluid, Synthetic, High Grade, 50,000 Mile, 12 oz.
  • 50,000 mile fluid life
  • Prevent overheating & brake fade with high grade formula
  • Protects against performance decline due to water absorption; prevents corrosion of all metals within the braking system
  • Synthetic, extended fluid life formula
  • Size: 12 oz.

Last update on 2026-06-16 / Affiliate links / Images from Amazon Product Advertising API


 

Motul RBF 600 Brake Fluid DOT 4 – Racing & High Performance 100% Synthetic Brake Fluid for Cars & Motorcycles, Track Day, Street & Performance Applications 500ml
  • For hydraulic actuated brake and clutch systems
  • Non-silicone synthetic fluid
  • Extreme thermal resistance and stability
  • Increase braking performance and avoid brake fade
  • Helps reduce vapour lock with wet boiling point of 399°F (204°C)

Last update on 2026-06-16 / Affiliate links / Images from Amazon Product Advertising API


 

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