“This site contains affiliate links for which OEMDTC may be compensated” |
July 12, 2023 NHTSA CAMPAIGN NUMBER: 23V478000
DC-DC Converter May Fail and Short Circuit
A short circuit can cause the DC-DC converter to overheat, increasing the risk of a vehicle fire.
NHTSA Campaign Number: 23V478
Manufacturer Toyota Motor Engineering & Manufacturing
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 43,442
Summary
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2022 RAV4 Prime and 2022 Lexus NX450h+ plug-in hybrid electric (PHEV) vehicles. The electric current rectifying module contained within the DC-DC converter may have been damaged during production, which can result in an electrical short-circuit.
Remedy
Owners are advised not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Dealers will replace the DC-DC converter, free of charge. Owner notification letters are expected to be mailed August 7, 2023. Owners may contact Toyota’s customer service at 1-800-331-4331. Toyota’s number for this recall is 23TB07/23LB01.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
SAFETY RECALL 23LA01 (Interim Notice 23LB01)
Certain 2022 Model Year NX450h+
Potential Risk of Vehicle Fire
Model / Years | Production Period | Approximate Total Vehicles | Approximate Stop Sale Dealer Inventory |
2022 Model Year NX450h+ | Early April 2021 – Late May 2022 | 1900 | 0 |
On July 12, 2023, Lexus filed a (Defect Information Report (DIR) with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety Recall on 2022 Model Year NX450h+ vehicles.
Condition
A component that converts electricity voltage could be damaged in manufacturing and experience a short circuit, generating excessive heat. Under certain conditions, this short circuit can generate enough heat to increase the risk of a vehicle fire.
Remedy
Lexus is currently preparing the remedy for this issue. When the remedy is available, Lexus dealers will replace the DC-DC converter with a new improved part FREE OF CHARGE. At this time, Lexus estimates the remedy can be available in the 4th quarter of 2023, but this timing is subject to change.
Covered Vehicles
There are approximately 1900 vehicles covered by this Safety Recall. No vehicles covered by this Safety Recall were distributed to Puerto Rico.
Owner Letter Mailing Date
Lexus will notify owners by early September 2023.
Lexus makes significant effort to obtain current Guest name and address information from each state through industry resources when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety Recall announcement, it is the dealership’s responsibility to forward the owner letter to the Guest who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS.
New Vehicles in Dealership Inventory – Reminder
Lexus has not identified any new vehicles in dealership inventory that are covered by this Safety Recall. However, below is a reminder of the dealer’s obligations pertaining to Safety Recalls if there are new vehicles in dealership inventory:
Under Title 49, Section 30112 of the United States Code, a dealer cannot sell, offer for sale, or introduce or deliver for introduction in interstate commerce a new motor vehicle when it is aware that the vehicle does not comply with an applicable Federal Motor Vehicle Safety Standard or contains a defect related to motor vehicle safety. Further, 49 Code of Federal Regulations §577.13 requires us to provide the following advisory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.
Vehicle Safety Recall completion should always be verified through TIS. We request your assistance to ensure involved vehicles are identified and not delivered prior to performing the remedy.
Pre-Owned Vehicles in Dealer Inventory
Lexus typically requests that dealers NOT deliver any pre-owned vehicles in dealer inventory that are covered by a Safety Recall unless the defect has been remedied. In this case, until remedy parts are available, delivery of a pre-owned vehicle is acceptable if disclosed to the Guest that the vehicle is involved in this Safety Recall and that the remedy is currently being prepared by Lexus.
Lexus expects dealers to use the attached Guest Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. Lexus and the dealer may use this information to contact the Guest when the remedy becomes available.
Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota.com. In the subject line of the email, state “Disclosure Form 23LB01” and include the VIN.
NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (: https://dealerdaily.lexus.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.
Lexus Certified Used Vehicles
The LCertified policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as a LCertified until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have been completed on that vehicle.
LCCS Service Loaners
Lexus requests that dealers remove all LCCS Service Loaner vehicles from service that are covered by a Safety Recall unless the defect has been remedied.
Guest Contacts
Guest who receive the owner letter may contact your dealership with questions regarding the letter and/or the Safety (Noncompliance) Recall. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent message is communicated.
Guests with additional questions or concerns are asked to please contact the Lexus Brand Engagement Center (1-800-255-3987) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.
Head Unit Notifications
Head unit notifications are electronic messages that are displayed in the vehicle’s audio system screen. Guests who receive head unit notification regarding this Safety Recall are requested to schedule an appointment with their authorized dealer to have this Safety Recall completed.
When these messages are received by the vehicle’s Data Communication Module, the head unit will display a pop-up prompt stating that the vehicle has a new Safety Recall. The prompt will contain options to ‘Snooze’ or to ‘View’ the message. If a Guest chooses ‘Snooze’, the message will continue to reappear every 20 minutes until the Guest chooses ‘View’. If a Guest views and then closes the message, the message will be available in the Notification App if the Guest chooses to review it again. If the vehicle’s completion status remains incomplete for a period of 90 days from the message being viewed, the head unit may display a renotification pop-up prompt as an additional reminder to the Guest to have this Safety Recall completed.
The message will completely clear from the vehicle once the following conditions are met: The Safety Recall is completed, the dealer has filed a claim, and the claim is approved by Lexus. Then the message will be cleared at the next clearing cycle, which currently happens daily.
Guests who receive a head unit notification after having this Safety Recall completed can be advised to ignore the message. Guests with additional questions or concerns are asked to please contact the Lexus Brand Engagement Center (1-800-255-3987) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.
Salvage Title Vehicles
Every attempt should be made to complete an open Safety Recall when circumstances permit, unless noted otherwise in the Safety Recall dealer letter.
For complete details on this policy, refer to Lexus Warranty Policy 4.15, “What Is Not Covered by The Lexus New Vehicle Limited Warranty”.
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Joshua Burns (469) 292-6449 in Lexus Corporate Communications. Please do not provide this number to Guests. Please provide this contact only to media.
Loaner Vehicle or Alternative Transportation Reimbursement Procedure
Until the vehicle is inspected and the remedy is performed, if necessary, Lexus recommends that Guests refrain from charging their vehicle while the ambient temperature has been below, is below, or is expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). If this is not feasible for a Guest, a loaner vehicle or alternative transportation through Lexus Rent-A-CAR (LRAC) can be claimed for $55 per day.
Guest Reimbursement
Reimbursement consideration instructions will be included in the owner letter.
SAFETY RECALL 23LA01 (Interim Notice 23LB01)
Certain 2022 Model Year NX450h+
Potential Risk of Vehicle Fire
Frequently Asked Questions
Original Publication Date: July 12, 2023
Q1: What is the condition?
A1: A component that converts electricity voltage could be damaged in manufacturing and experience a short circuit, generating excessive heat. Under certain conditions, this short circuit can generate enough heat to increase the risk of a vehicle fire.
Q1a: Are there any warnings when this condition occurs?
A1a: Yes, if this condition occurs on the vehicle, the hybrid vehicle may display the following warning messages :
Q1b: Is there anything I can do to prevent this issue from occurring?
A1b: Yes, until the remedy is performed, guests can reduce the potential for this condition to occur if they refrain from charging the vehicle while the ambient temperature has been below, is below, or is expected to drop below 41 degrees Fahrenheit (5 degrees Celsius).
Q2: What is Lexus going to do?
A2: Lexus is currently preparing the remedy for this issue. When the remedy is available, Lexus dealers will replace the DC/DC converter FREE OF CHARGE.
Q3: When will the remedy become available?
A3: Lexus is currently preparing the parts and repair instructions for the remedy. At this time, Lexus estimates that the remedy can be available in the 4th quarter of 2023.
Q4: Which and how many vehicles are covered by this Safety Recall?A4:
There are approximately 1900 vehicles covered by this Safety Recall.
Model Name | Model Year | Production Period |
NX450h+ | 2022 | Early April 2021 – Late May 2022 |
Q4a: Are there any other Lexus/Toyota/Scion vehicles covered by this Safety Recall in the U.S.?
A4a: Yes, certain 2021-2022 Rav4 Prime vehicles are also covered by this Safety Recall.
Q5: What if I previously paid for repairs related to this Safety Recall?
A5: Reimbursement consideration instructions will be provided in the owner letter.
Q6: How does Lexus obtain my mailing information?
A6: Lexus uses an industry provider who works with each state’s Department of Motor Vehicles (DMV) to receive registration or title information, based upon the DMV records. Please make sure your registration or title information is correct.
Q7: What if I have additional questions or concerns?
A7: Guests with additional questions or concerns are asked to please contact the Lexus Brand Engagement Center (1-800-2553987) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.
Description of Problem:
The plug-in hybrid system of the subject vehicles includes a DC-DC converter that reduces the voltage of the electricity from the Hybrid Vehicle (HV) battery in order to charge the vehicle’s 12V battery. Contained within the DC-DC converter is an electric current rectifying module that is installed on the circuit board. Some of these modules may have been damaged during production by the supplier and could fail. Based on its design, if the module does fail, it will not fail to an open circuit, but instead a short circuit could occur. This allows current from the 12V battery to continue to flow through the module and the module will generate heat. Under certain conditions, if excessive heat is generated, components within and outside the DC-DC converter could sustain thermal damage, increasing the risk of a vehicle fire.
Chronology of Principal Events:
June 2021 – January 2022
In mid-June 2021, Toyota received a field report from Europe which indicated the driver had observed warning messages in the display and smoke from the rear seat while driving on the highway. An initial inspection was conducted at the dealer and damage was found to be concentrated to a plastic cooling duct on the DC-DC converter located under the rear seat.
The DC-DC converter with the cooling duct was then sent to the supplier for further investigation. As a result, the supplier found the cooling duct on the DC-DC converter had melted and an electric current rectifying module inside the DC-DC converter was consumed by thermal damage. The supplier could not determine the root cause of the failure of the DC-DC converter because of the extent of damage to the DC-DC converter. Separately, an investigation including Failure Tree Analysis (FTA) at the supplier identified that semiconductor chip failure could potentially be caused by different types of manufacturing damage. At that time, it was determined that Static Electrical Charge (SEC) in the manufacturing process had the highest potential to damage the electric current rectifying module and needed further investigation.
The supplier began duplication testing with a DC-DC converter that contained a chip with damage from over voltage and/or over current which simulated the chip damaged by SEC. As a result, the supplier found that if the chip failed, a short circuit occurred and the current from the 12V battery continued to flow into the module and the module generated excessive heat, resulting in the cooling duct melting. However, Toyota confirmed the temperature around the cooling duct could not reach the ignition point of the material of the cooling duct. Toyota also confirmed that vehicle systems continue to operate as long as the 12V battery had remaining charge and that a DTC for internal short circuit of the DC-DC converter is set and the customer receives a warning message on the informational display.
February-December 2022
In mid-February, Toyota received a field report from Canada which indicated that black smoke and burned plastic smells were noticed the day after plugging a vehicle into a home charger. As a result of the inspection of the vehicle, it was confirmed the right rear seat cushion had sustained fire damage and there was melting of the cooling duct and the cooling blower adjacent the DC-DC converter. Because of the new field report, Toyota conducted further investigation to reevaluate the worst case scenario of a DC-DC converter failure. Toyota rechecked its prior analysis and reconfirmed that the highest temperature that could be reached if the DC-DC converter failed was below the ignition point of the cooling duct material, and thus would not lead to a fire.
Toyota decided to continue the investigation regarding the relationship between the failure of the DC-DC converter and the fire damage of the rear seat cushion alleged in the field report from Canada since duplication testing could not produce fire damage to the rear seat cushion material.
In late-May, the design of the rectifier module was changed so that potential damage that occurs in the manufacturing process would not cause the module to fail to a short circuit. With the design change, the module will fail to an open circuit and would not allow the flow of current from the 12V battery through the module if the module had been damaged.
In mid- June, the rear seat cushion, the DC-DC converter, and the cooling blower from the Canada vehicle were sent to Toyota to support this investigation. Toyota and the supplier investigated these parts and found that the fire did not originate from the rear seat cushion (e.g., from a cigarette or match). The module within the DC-DC converter was consumed and the cooling blower had no signs of internal heat generation. As a result, Toyota could not determine the cause of the fire damage of the rear seat alleged in the field report from Canada.
The supplier conducted multiple duplication tests with various conditions that did not include a charging condition. Under those conditions, the supplier could not duplicate the fire damage and could not identify any new information from this testing that indicated the cause of the alleged fire damage to the rear seats. Therefore, Toyota again began to review the condition of the vehicle and the recovery parts.
January 2023-July 2023
As a result of the review, Toyota determined that testing of the vehicle was needed under charging conditions. Toyota also identified the breather plug of the recovered DC-DC converter was clogged. Because of these findings, Toyota requested that the supplier begin to build a testing bench to simulate the conditions of charging with a clogged breather plug.
The supplier found that if the vehicle is charging and the HV battery temperature is low enough to require a heater be activated, the current from a sub DC-DC converter within the charger also flowed into the module, resulting in increasing the maximum temperature of the DC-DC converter. In addition, the supplier observed that if the vehicle was charging and the breather plug was clogged, the temperature in the DC-DC converter became high enough to melt the aluminum case housing the DC-DC converter. The melting created small holes within the aluminum case allowing the excessive high temperature gas inside the DC-DC converter to escape from the holes, and allowing the cooling duct to ignite.
July 6, 2023
Based on the results of the above investigation, Toyota decided to conduct a voluntary safety recall campaign.
As of June 21, 2023 based on a diligent review of records, Toyota’s best engineering judgment is that there are four Toyota Field Technical Reports and two warranty claims that have been received from U.S. sources that relate or may relate to this condition and which were considered in the decision to submit this report.
3 Affected Products
Vehicles
MAKE | MODEL | YEAR |
LEXUS | NX450H+ | 2022 |
TOYOTA | RAV4 PRIME | 2021-2022 |
5 Associated Documents
Toyota – 23TB07 Dealer Package – July 2023
RCMN-23V478-3582.pdf 306.022KB
Defect Notice 573 Report
RCLRPT-23V478-5744.PDF 215.449KB
Recall Acknowledgement
RCAK-23V478-7262.pdf 646.025KB
Toyota – 23LB01 Dealer Package – July 2023
Toyota – Defect Information Report – July 2023
RMISC-23V478-0297.pdf 34.503KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V478&docType=RCL
- 【USB-C PD65W High-Speed Charging】Now featuring USB-C PD65W, Enjoy fast charging with 65W max output for your laptop, iPhone, Samsung phones, and various other devices. If your device requires 20W, this USB-C port will automatically adjust to deliver the optimal 20W for high-speed charging.
- 【Premium 300W Power Inverters】 With USB-C PD65W, USB QC18W, Provides 300 watts continuous DC to AC power and 600 watts of peak power. Great for charging string lights, laptop, breast pump, CPAP machine, nebulizer, game console, kindle, TV, DVD players, lights, iPad, and other electronic devices.
- 【Fast Charging】This car power inverter features dual 110V AC outlets and 2 USB ports.USB-C PD65W, USB QC18W ports can automatically detect your devices to deliver optimal charging speed, great for your kindles, iPhones, iPads, tablets, MP3 players, cameras, and other mobile devices. WARM TIP: For DC 12V and Car ONLY, not applied for DC 24V and airplane use. Please do not leave the power inverter in the ON position while your car is off.
- 【Mufti-Protection】Built-in fuse to protect your device, safe charging design provides protection against, overheating, under and over voltage charging, short circuiting, overloads, and overcharging.
- 【MORE CONVENIENT 】 Plug directly into your cigarette lighter socket,The length of the Cord is 33 inch,to satisfy people using easily who sit in backseat,with fastening tape,which is more convenient to keep.
- BESTEK Advantage: America's leading power inverter brand. Provides 300 Watts continuous DC to AC power and 700 Watts instantaneous power, featuring 2 AC outlets and 2 USB ports
- Fast Charging: two 110V AC outlets for charging larger devices such as laptops and tablets, 2 USB charging ports (0-2.4A) for powering USB compatible devices, a good choice as requisite car accessories
- Ultra Compact and Lightweight: iPhone-sized design ideal for use on vacations, work trips, and camping. 24 inch cigarette lighter plug makes the power inverter can be plugged into almost any vehicle
- Multi-Protection: built-in 40 amps fuse to protect your device. Safe charging design provides protection against, overheating, under and over voltage charging, short circuiting
- Durable metal housing provides advanced protection from drops and bumps.Smart cooling fan system makes the car power inverter very silent when operating,and the fan runs faster when the device gets warmer or output power exceeds 70W. 60-Months Warranty
- Power Inverter 1000 Watt - The Home and outdoor Maxpart manufacturer Pro inverter provides dual 110V AC outlets with continuous DC to AC power output, converts 12V DC battery power to standard 110V AC, featuring 2 AC outlets and 2 USB ports( QC 3.0 and 30W PD3.0) .inversor de corriente 12v a 110v NOTE: The upgraded version of 2024 has the same features as the original classic version. The main difference is that the upgraded version replaces two 2.4A USB ports with one 3.0A USB and one PD 3.0 (30W Type-c)
- Fast Charging - 110V AC outlets (up to 750watt surge capacity) for charging larger devices such as laptops and tablets, USB charging ports (0-2.4A,up to 50watt surge capacity) for powering USB compatible devices, Car Cigarette Lighter ( up to 150watt surge capacity).This car outlet adapter is a car accessories Digital Display inverter for Portable Audio, Camping Lamps, Digitals Cameras, Car Refrigerator, etc.
- Safety Multi-Protection 1000W 12V Automobile Inverter - Cooling Fan,Smart Digital Display, and Mini Slip Fuse to protect against Over Voltage, Low Voltage,Overload ,Short Circuit, Over Heat. Applies the technology of ABS crashworthiness, robust, as well as good electrical insulation auto inverter
- Widely Using Inverter - Inversor can be connected with vehicle lighter or 12V battery directly for Emergency or solar inverter, Hurricane, Storm, Snowstorm, and Outage,cell-phone, laptop, electric light, digital camera, breast pump, electrical tools and other electronics
- What You Get - Our power inverter have CE and FCC , ROSH certification. We provide a 12-Month Hassle-Free Warranty, 24-hour friendly customer service, and 100% customer satisfaction. (Please use in well-ventilated, dry area.)
- 🔋【The Newly Upgraded Powerful Inverter】TOPBULL Power Inverter provides 3000W continuous DC to AC power supply from 12V to 110V, and 6000W peak surge during load startup.It uses advanced high-frequency transformers and 100% pure copper ultra flexible cables, making it very safe to use. The inverter has 2 US standard 110V AC power sockets and a 2.1A USB fast charging interface, which can meet your various power needs.
- 🔋【 6-Fold Comprehensive Safety Protection】 The TOPBULL Car Inverter including undervoltage protection, overvoltage protection, overload protection, over temperature protection, short circuit protection, and reverse connection protection. And there is a fan cooling system that allows you to use electrical products with peace of mind, and can protect and extend the lifespan of your electronic products and appliances, such as fluorescent lamps, televisions, refrigerators, laptops, tablets, etc.
- 🔋【High Quality & LED Color Screen】 The power inverter is equipped with a high-definition super large LED color screen, a sturdy and durable aviation aluminum alloy shell, which can withstand harsh environments and collisions. The efficient dual intelligent Computer fan is free of hot hands and noise. Built in power management system (IPM), voltage regulation system (AVR), intelligent fan control system (IFC), and low interference technology (LIT) to improve power conversion efficiency.
- 🔋【Multiple Usage Scenarios】 You only need to connect the 3000W power inverter to the 12V battery through a cable, and you can use the 110V AC power supply anytime and anywhere. AC appliances or devices suitable for use in power outages, emergencies, hurricanes, holidays, cars, RVs, trucks, solar energy, remote workplaces, or any place that requires AC power, such as televisions, ovens, floodlights, laptops, DVDs, players, mobile phones, iPads, PSPs, and cameras.
- 🔋【What You Will Get】TOPBULL provides you with 24-hour online customer service. If you have any questions about the product, please do not hesitate to contact us. The packaging includes the inverter and all necessary accessories. Attention: Carefully check the power of the electrical appliances and the installation method of the inverter before use.
- BESTEK 500W Pure Sine Wave Car Inverter:Its output waveform is same as the AC power waveform of mains power grid which delivers a smoothly-varying sine wave for sensitive electronics provided by the electric utility.Perfects for off-grid system,Lower THD,Less wear,Strong inductive Loads Capability.It has little interference with radios, communication and precision equipment.It's also recommended by most cordless tool manufacturer that a pure sine wave inverter is used to ensure long battery life
- This is an inverter converting DC from your car battery to AC for whatever you want to use within its Watt range.It can pull power from the battery through the cigarette lighter plug or directly clamp the alligator battery clips onto the car battery.Plug this into 12v cigarette lighter outlet provides continuous DC to AC power with 2 AC outlets operates any 110v device and 2 USB ports which detects your device automatically to deliver its fastest charge speed up to 2.4 amps per port/4.2 amps max
- The Sine Wave Inverter has well placed thermal protection sensors,The aluminum alloy casing with a few ripples,Unique vents and also a built-in FAN which comes ON under NO any loads or when the Inverter becomes Hot Once Powerred. It has 2 x 40 amp/32V external replaceable fuse for protection when hooked up to your battery,readily accessible/replaceable from the back of the Inverter;when hooked to cigarette lighter it will use 15 amp fuse designated to your car.
- Isolated Voltage Protects Perfectly for your device from Over-voltage,Under-voltage,Overheat,Overload,Reverse Polarity,Short circuit.it will not drain your battery dry because of an under-voltage protection point.The Inverter does automatically sense overload condition and shuts down AC power when the load exceeds 500W.You will need to power Off/On to reset the overload condition indicated by the Flashing Red.The ON-OFF switch only works for the 3-prong plugs.
- The 12V plug is spring-loaded and fits snugly into the receptacle.You cannot get 500 watts from 12volt cigarette lighter plug,needs alligator clips for car battery. If you're going to be plugging this into car cigarette lighter,you should keep the wattage under 150,since that is what most car fuses are set for.What You Get:1xBESTEK 500W Pure Sine Inverter,1xUser Manual,2xbattery clamps cable,1x 12V cigarette Lighter plug cable,2 x spare fuses.
- ENERGIZER POWER INVERTER - 4000 watt continuous power, 8000 watts peak power. Features 2 USB ports (2.4Amps each), 2 Standard North American AC outlets (each rated at 15Amps). Free 3FT 0AWG battery cables included
- HEAVY DUTY & MULTI-PURPOSE CHARGING - Modified sine wave car inverter converts 12V DC to 120V AC power. Great for charging smartphones, laptop, game consoles, kindle, TV, DVD players, lights, iPad and other electronic devices
- ADVANCE PROTECTION - This inverter has all the protections that you will need. Overload, over voltage, under voltage, high temperature and short circuit. All of these protections are displayed on the LCD screen, as well as input voltage, output wattage and battery level
- ENGINEERED TO PERFORM - Make this inverter your essential car accessories and camping accessories. Simply connect the DC battery cables directly to your 12 Volt DC battery from your car, truck, van, trailer, or RV to power your camping heater, small appliances, laptops, tablets, iPad, smartphones, gaming consoles and many other vehicle electronics
- 2 YEARS WARRANTY -This power inverter has been tested, validated and approved by ETL under UL STD 458 for both its safety and performance. We believe in our product and quality, that's why we offer the warranty that proves it
- 【POWERFUL CHARGING OUTLET CAR ADAPTER CONVERTER】2 IN-1 car power outlet provides continuous DC to AC converter, featured with 2 AC outlets and 4 USB(5V 2.4A Max*2+QC3.0*2)charing ports for multi-purpose charging. NOTE: Please kindly make sure that your device's power and its instantaneous power are less than 200W, otherwise, your devices will not be supported.
- 【INTELLIGENT LCD DISPLAY SCREEN & ON/OFF SWITCH FOR AC OUTLETS】The car laptop charger IDS will show the voltage of the battery when connected with the cigarette lighter plug and show the Current of the USB Ports when you charging your electric devices. Built in on/off switch to control the car adapter electric plug for safer usage.
- 【BONUS 15A FUSE & SMART PORT FOR SAFE DESIGN】Apart from TWO 110V AC outlets, FOUR USB ports, SMART chip is built for recognizing the attached devices to provide 100% safety-guaranteed with protection against overheating, under and over voltage charging, short circuiting, overloads and overcharging. Built-in 15A fuse to protect the car outlet adapter and your devices.
- 【SILENT COOLING FAN & LED INDICATOR】BMK car charger with plug outlet built in smart cooling fan, make the car power inverter silent when operating, and runs faster when it gets warmer. LED indicator shows the working status: Green-operation, Red-shutdown.
- 【QUALIRY ENSURANCE & IN TIME SERVICE】BMK is devoted to provide car plug adapter with higher qulality to meet buyers' needs better and timely after-sale services, eliminate all your worries about getting this car inverter charger adapter. Just get your 200W ac converter with confidence, and contact us if you have any problems about the item when using.
- POWERFUL OUTPUT: Convert power of DC 12V to AC 110V 60Hz. Provides 1000 Watts continuous modified sine wave power and 2000 Watts peak power. Featuring 2 AC outlets and Dual 3.1A USB ports for multi-purpose charging. Great High efficiency: conversion efficiency > 90%.
- INTELLIGENT LCD DISPLAY: In normal working state, the LCD Display will display the input/output voltage, battery capacity, load capacity and output frequency. When the inverter is in an abnormal state, the LCD Display will display the abnormal code. Such as, E-1: Low Voltage Protection, E-2: High Voltage Protection, E-3: Overtemperature Protection, E-4: Overload Protection, E-5: Short Circuit Protection.
- MULTI-PROTECTION: 2 Built-in 50A fuses to protect your device. 6 kinds of protection to against: Overload / Short Circuit / Over heat / Reverse Polarity / Under or Over Voltage protections. Make your batteries and appliances safer. And we have 12-Months Warranty.
- SPECIAL DESIGN: Built-in temperature control cooling fan. Isolated Ground Neutral. 2pcs battery clips and 24 inch cigarette lighter plug come along with the power inverter, they make the power inverter can be plugged into almost any vehicle. Durable aluminum body provides advanced protection and easier to cooling.
- WIDE APPLICATION: The sockets are designed to easily insert two large size plugs at the same time. Dual 110V AC Outlets ideal for charging laptop, fan, small car refrigerator, game console, kindle, TV, Christmas lights, Breast Pump. Ideal for use on vacations, work trips, home or outdoors for emergency, outdoor activities and camping.
- Maxpart 2000 Watts High Power Inverter - PRO Inverter provides 2000W continuous DC to AC power output, up to 2200 watt surge capacity. Modified Sine Wave Car Inverter converts 12V DC to 110V AC Power, Connect DC battery cables directly to your car truck vehicle's battery. Please confirm the rated power and starting power of your devices before purchasing.
- Fast Charging - The Battery Converter Inverter have 3 AC outlets for charging larger devices such as laptops and electric stew, 2 USB charging ports for powering USB compatible devices, to power your device. This car outlet adapter Digital Display for Portable Audio, Camping Lamp, Digital Camera, Car Refrigerator, etc.
- Home or Outdoor Using - Advanced Safety Protection Power Inverter is ideal for use on vacations, work trips, camping and solar setup . Also to power your device for Emergencies, hurricanes, Storms, Snowstorms, and outages.You can use to operate all kinds of devices under 2000w, electric lights, kitchen appliances, microwaves, power tools, TVs, radios, and computers. You just connect the inverter to a battery and plug your AC devices into the inverter, and you've got portable power.
- Safety Protection:Maxpart Safety Inverter uses durable metal housing that provides advanced protection from drops and bumps, as well as good electrical insulation. Cooling Fan, Audible Alarm, LED Indicator, Built-in Mini Slip Fuse to protect against Over Heat/ Low Voltage / Over Voltage /Overload.
- Guarantee:Our power inverter has Product safety Certification,We provide a 12-Month Warranty and 24-hours friendly customer service. (Please use in well-ventilated, dry area.)
Last update on 2024-07-25 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
TOYOTA Toyota Motor North America, Inc. Vehicle Safety & Compliance Liaison Office Mail Stop: W4-2D 6565 Headquarters Drive Plano, TX 75024 July 12, 2023 DEFECT INFORMATION REPORT 1. Vehicle Manufacturer Name: Toyota Motor Corporation [“TMC”] 1, Toyota-cho, Toyota-city, Aichi-pref., 471-8571, Japan Affiliated U.S. Sales Company: Toyota Motor North America, Inc. [“TMNA”] 6565 Headquarters Drive, Plano, TX 75024 Manufacturer of DC-DC converter: DENSO CORPORATION 1-1, Showa-cho, Kariya-city, Aichi-pref., 448-8661, Japan Phone: +81-566-25-5511 Country of Origin: Japan 2. Identification of Involved Vehicles and Affected Components: Based on production records, we have determined the involved vehicle population as in the table below. Make/Car Line Model Year Manufacturer Production Period Toyota / RAV4 Prime 2021-2022 TMC November 25, 2019 through May 27, 2022 Lexus/ NX450h+ 2022 April 7, 2021 through May 27, 2022 Applicability Part Number Part Name Component Description MY2021-2022 Toyota RAV4 Prime G9270-42060 Converter Assy, Hybrid Vehicle DC-DC Converter MY2022 Lexus NX450h+ Note: (1) Although the involved vehicles are within the above production period range, not all vehicles in this range were sold in the U.S. (2) This issue only affects the vehicles equipped with a DC-DC converter containing a current rectifying module with the specific design described in this report. Other Toyota or Lexus vehicles sold in the U.S. are equipped with a DC-DC converter of a different design or not equipped with a DC-DC converter. 3. Total Number of Vehicles Potentially Involved: RAV4 Prime : 41,535 NX 450h+ : 1,907 Total : 43,442 4. Percentage of Vehicles Estimated to Actually Contain the Defect: Toyota is unable to estimate the percentage of the involved vehicles that actually contains the DC-DC converter with a damaged rectifying module as described in this report. However, as the NHTSA manufacturer portal requires an integer value be entered, Toyota has entered the value “1” in response to this question in the portal. For the purpose of this report, “1” means “unknown”. 5. Description of Problem: The plug-in hybrid system of the subject vehicles includes a DC-DC converter that reduces the voltage of the electricity from the Hybrid Vehicle (HV) battery in order to charge the vehicle’s 12V battery. Contained within the DC-DC converter is an electric current rectifying module that is installed on the circuit board. Some of these modules may have been damaged during production by the supplier and could fail. Based on its design, if the module does fail, it will not fail to an open circuit, but instead a short circuit could occur. This allows current from the 12V battery to continue to flow through the module and the module will generate heat. Under certain conditions, if excessive heat is generated, components within and outside the DC-DC converter could sustain thermal damage, increasing the risk of a vehicle fire. 6. Chronology of Principal Events: June 2021 – January 2022 In mid-June 2021, Toyota received a field report from Europe which indicated the driver had observed warning messages in the display and smoke from the rear seat while driving on the highway. An initial inspection was conducted at the dealer and damage was found to be concentrated to a plastic cooling duct on the DC-DC converter located under the rear seat. The DC-DC converter with the cooling duct was then sent to the supplier for further investigation. As a result, the supplier found the cooling duct on the DC-DC converter had melted and an electric current rectifying module inside the DC-DC converter was consumed by thermal damage. The supplier could not determine the root cause of the failure of the DC-DC converter because of the extent of damage to the DC-DC converter. Separately, an investigation including Failure Tree Analysis (FTA) at the supplier identified that semiconductor chip failure could potentially be caused by different types of manufacturing damage. At that time, it was determined that Static Electrical Charge (SEC) in the manufacturing process had the highest potential to damage the electric current rectifying module and needed further investigation. The supplier began duplication testing with a DC-DC converter that contained a chip with damage from over voltage and/or over current which simulated the chip damaged by SEC. As a result, the supplier found that if the chip failed, a short circuit occurred and the current from the 12V battery continued to flow into the module and the module generated excessive heat, resulting in the cooling duct melting. However, Toyota confirmed the temperature around the cooling duct could not reach the ignition point of the material of the cooling duct. Toyota also confirmed that vehicle systems continue to operate as long as the 12V battery had remaining charge and that a DTC for internal short circuit of the DC-DC converter is set and the customer receives a warning message on the informational display. February-December 2022 In mid-February, Toyota received a field report from Canada which indicated that black smoke and burned plastic smells were noticed the day after plugging a vehicle into a home charger. As a result of the inspection of the vehicle, it was confirmed the right rear seat cushion had sustained fire damage and there was melting of the cooling duct and the cooling blower adjacent the DC-DC converter. Because of the new field report, Toyota conducted further investigation to reevaluate the worst case scenario of a DC-DC converter failure. Toyota rechecked its prior analysis and reconfirmed that the highest temperature that could be reached if the DC-DC converter failed was below the ignition point of the cooling duct material, and thus would not lead to a fire. Toyota decided to continue the investigation regarding the relationship between the failure of the DC-DC converter and the fire damage of the rear seat cushion alleged in the field report from Canada since duplication testing could not produce fire damage to the rear seat cushion material. In late-May, the design of the rectifier module was changed so that potential damage that occurs in the manufacturing process would not cause the module to fail to a short circuit. With the design change, the module will fail to an open circuit and would not allow the flow of current from the 12V battery through the module if the module had been damaged. In mid- June, the rear seat cushion, the DC-DC converter, and the cooling blower from the Canada vehicle were sent to Toyota to support this investigation. Toyota and the supplier investigated these parts and found that the fire did not originate from the rear seat cushion (e.g., from a cigarette or match). The module within the DC-DC converter was consumed and the cooling blower had no signs of internal heat generation. As a result, Toyota could not determine the cause of the fire damage of the rear seat alleged in the field report from Canada. The supplier conducted multiple duplication tests with various conditions that did not include a charging condition. Under those conditions, the supplier could not duplicate the fire damage and could not identify any new information from this testing that indicated the cause of the alleged fire damage to the rear seats. Therefore, Toyota again began to review the condition of the vehicle and the recovery parts. January 2023-July 2023 As a result of the review, Toyota determined that testing of the vehicle was needed under charging conditions. Toyota also identified the breather plug of the recovered DC-DC converter was clogged. Because of these findings, Toyota requested that the supplier begin to build a testing bench to simulate the conditions of charging with a clogged breather plug. The supplier found that if the vehicle is charging and the HV battery temperature is low enough to require a heater be activated, the current from a sub DC-DC converter within the charger also flowed into the module, resulting in increasing the maximum temperature of the DC-DC converter. In addition, the supplier observed that if the vehicle was charging and the breather plug was clogged, the temperature in the DC-DC converter became high enough to melt the aluminum case housing the DC-DC converter. The melting created small holes within the aluminum case allowing the excessive high temperature gas inside the DC-DC converter to escape from the holes, and allowing the cooling duct to ignite. July 6, 2023 Based on the results of the above investigation, Toyota decided to conduct a voluntary safety recall campaign. As of June 21, 2023 based on a diligent review of records, Toyota’s best engineering judgment is that there are four Toyota Field Technical Reports and two warranty claims that have been received from U.S. sources that relate or may relate to this condition and which were considered in the decision to submit this report. 7. Description of Corrective Repair Action: All known owners of the subject vehicles will be notified to return their vehicles to a Toyota and Lexus dealer. The dealers will replace the DC-DC converter with an improved part at no cost. Reimbursement Plan for pre-notification remedies The owner letter will instruct vehicle owners who have paid to have this condition remedied prior to this campaign to seek reimbursement pursuant to Toyota’s General Reimbursement Plan. 8. Recall Schedule: Notifications to owners of the affected vehicles will occur by September 10, 2023. A copy of the draft owner notification will be submitted as soon as it is available. 9. Distributor/Dealer Notification Schedule: Notifications to distributors/dealers will be sent on July 12, 2023. Copies of dealer communications will be submitted as they are issued. 10. Manufacturer’s Campaign Number: Interim Final Toyota: 23TB07 23TA07 Lexus: 23LB01 23LA01
**************************************************************************************************************
© 2023 Lexus, A Division of Toyota Motor Sales, USA Lexus, A Division of Toyota Motor Sales, USA, Inc. 6565 Headquarters Drive Plano, TX 75024 (469) 292-4000 Original Publication Date: July 12, 2023 To: All Lexus Dealer Principals, General Managers, Service Managers, and Parts Managers SAFETY RECALL 23LA01 (Interim Notice 23LB01) Certain 2022 Model Year NX450h+ Potential Risk of Vehicle Fire Model / Years Production Period Approximate Total Vehicles Approximate Stop Sale Dealer Inventory 2022 Model Year NX450h+ Early April 2021 – Late May 2022 1900 0 On July 12, 2023, Lexus filed a (Defect Information Report (DIR) with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety Recall on 2022 Model Year NX450h+ vehicles. Condition A component that converts electricity voltage could be damaged in manufacturing and experience a short circuit, generating excessive heat. Under certain conditions, this short circuit can generate enough heat to increase the risk of a vehicle fire. Remedy Lexus is currently preparing the remedy for this issue. When the remedy is available, Lexus dealers will replace the DC-DC converter with a new improved part FREE OF CHARGE. At this time, Lexus estimates the remedy can be available in the 4th quarter of 2023, but this timing is subject to change. Covered Vehicles There are approximately 1900 vehicles covered by this Safety Recall. No vehicles covered by this Safety Recall were distributed to Puerto Rico. Owner Letter Mailing Date Lexus will notify owners by early September 2023. Lexus makes significant effort to obtain current Guest name and address information from each state through industry resources when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety Recall announcement, it is the dealership’s responsibility to forward the owner letter to the Guest who purchased the vehicle. Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS. S a f e t y R e c a l l 2 3 L A 0 1 ( I n t e r i m 2 3 L B 0 1 ) – D – P a g e | 2 © 2023 Lexus, A Division of Toyota Motor Sales, USA Dealer Inventory Procedures New Vehicles in Dealership Inventory – Reminder Lexus has not identified any new vehicles in dealership inventory that are covered by this Safety Recall. However, below is a reminder of the dealer’s obligations pertaining to Safety Recalls if there are new vehicles in dealership inventory: Under Title 49, Section 30112 of the United States Code, a dealer cannot sell, offer for sale, or introduce or deliver for introduction in interstate commerce a new motor vehicle when it is aware that the vehicle does not comply with an applicable Federal Motor Vehicle Safety Standard or contains a defect related to motor vehicle safety. Further, 49 Code of Federal Regulations §577.13 requires us to provide the following advisory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. Vehicle Safety Recall completion should always be verified through TIS. We request your assistance to ensure involved vehicles are identified and not delivered prior to performing the remedy. Pre-Owned Vehicles in Dealer Inventory Lexus typically requests that dealers NOT deliver any pre-owned vehicles in dealer inventory that are covered by a Safety Recall unless the defect has been remedied. In this case, until remedy parts are available, delivery of a pre-owned vehicle is acceptable if disclosed to the Guest that the vehicle is involved in this Safety Recall and that the remedy is currently being prepared by Lexus. Lexus expects dealers to use the attached Guest Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. Lexus and the dealer may use this information to contact the Guest when the remedy becomes available. Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota.com. In the subject line of the email, state “Disclosure Form 23LB01” and include the VIN. NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (: https://dealerdaily.lexus.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns. Lexus Certified Used Vehicles The LCertified policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as a LCertified until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have been completed on that vehicle. LCCS Service Loaners Lexus requests that dealers remove all LCCS Service Loaner vehicles from service that are covered by a Safety Recall unless the defect has been remedied. S a f e t y R e c a l l 2 3 L A 0 1 ( I n t e r i m 2 3 L B 0 1 ) – D – P a g e | 3 © 2023 Lexus, A Division of Toyota Motor Sales, USA Guest Handling, Parts Ordering, and Remedy Procedures Guest Contacts Guest who receive the owner letter may contact your dealership with questions regarding the letter and/or the Safety (Noncompliance) Recall. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent message is communicated. Guests with additional questions or concerns are asked to please contact the Lexus Brand Engagement Center (1-800-255-3987) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time. Head Unit Notifications Head unit notifications are electronic messages that are displayed in the vehicle’s audio system screen. Guests who receive head unit notification regarding this Safety Recall are requested to schedule an appointment with their authorized dealer to have this Safety Recall completed. When these messages are received by the vehicle’s Data Communication Module, the head unit will display a pop-up prompt stating that the vehicle has a new Safety Recall. The prompt will contain options to ‘Snooze’ or to ‘View’ the message. If a Guest chooses ‘Snooze’, the message will continue to reappear every 20 minutes until the Guest chooses ‘View’. If a Guest views and then closes the message, the message will be available in the Notification App if the Guest chooses to review it again. If the vehicle’s completion status remains incomplete for a period of 90 days from the message being viewed, the head unit may display a renotification pop-up prompt as an additional reminder to the Guest to have this Safety Recall completed. The message will completely clear from the vehicle once the following conditions are met: The Safety Recall is completed, the dealer has filed a claim, and the claim is approved by Lexus. Then the message will be cleared at the next clearing cycle, which currently happens daily. Guests who receive a head unit notification after having this Safety Recall completed can be advised to ignore the message. Guests with additional questions or concerns are asked to please contact the Lexus Brand Engagement Center (1-800-255-3987) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time. Salvage Title Vehicles Every attempt should be made to complete an open Safety Recall when circumstances permit, unless noted otherwise in the Safety Recall dealer letter. For complete details on this policy, refer to Lexus Warranty Policy 4.15, “What Is Not Covered by The Lexus New Vehicle Limited Warranty”. Media Contacts It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Joshua Burns (469) 292-6449 in Lexus Corporate Communications. Please do not provide this number to Guests. Please provide this contact only to media. S a f e t y R e c a l l 2 3 L A 0 1 ( I n t e r i m 2 3 L B 0 1 ) – D – P a g e | 4 © 2023 Lexus, A Division of Toyota Motor Sales, USA Warranty Reimbursement Procedures Loaner Vehicle or Alternative Transportation Reimbursement Procedure Until the vehicle is inspected and the remedy is performed, if necessary, Lexus recommends that Guests refrain from charging their vehicle while the ambient temperature has been below, is below, or is expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). If this is not feasible for a Guest, a loaner vehicle or alternative transportation through Lexus Rent-A-CAR (LRAC) can be claimed for $55 per day. Op Code Description TBD Vehicle Rental 1-30 Days TBD Vehicle Rental 31-60 Days TBD Vehicle Rental 61-90 Days TBD Vehicle Rental 91-120 Days NOTE: • Rental invoice MUST be attached to all rental claims. These claims may be subject to debit if rental invoice is not attached. • Rentals that exceed the maximum allowable daily rate will require DSPM authorization. • Dealers will be allowed to file these Op Codes up to 90 days after the final phase has launched into remedy. After that time, no claims for alternative transportation reimbursement will be accepted. Guest Reimbursement Reimbursement consideration instructions will be included in the owner letter. S a f e t y R e c a l l 2 3 L A 0 1 ( I n t e r i m 2 3 L B 0 1 ) – D – P a g e | 5 © 2023 Lexus, A Division of Toyota Motor Sales, USA Campaign Designation / Phase Decoder 1919 = 201920 = 202021 = 202122 = 202223 = 2023Etc…Year Campaignis Launched23LA01TT = ToyotaL = LexusVehicle MakeAA = Safety Recall RemedyB = Safety Recall InterimC = Special Service CampaignD = Limited Service CampaignE = Customer Support ProgramF = Emissions Recall(May use other characters in unique cases)Field Action Category and Phase0101 = 1st Field Action of the year02 = 2nd Field Action of the year03 = 3rd Field Action of the year(The sequence is unique for each Field Action category)(May use other characters in unique cases)Field Action Sequence Examples: 19LA01 = Launched in 2019, Lexus, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019 20LC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in 2020 21LE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched in 2021 Please review this entire package with your Service and Parts staff to familiarize them with the proper step-by-step procedures required to implement this Safety Recall. Thank you for your cooperation. LEXUS, A DIVISION OF TOYOTA MOTOR SALES, U.S.A., INC. FAQ Page 1 of 2 © 2023 Lexus, A Division of Toyota Motor Sales, USA SAFETY RECALL 23LA01 (Interim Notice 23LB01) Certain 2022 Model Year NX450h+ Potential Risk of Vehicle Fire Frequently Asked Questions Original Publication Date: July 12, 2023 Q1: What is the condition? A1: A component that converts electricity voltage could be damaged in manufacturing and experience a short circuit, generating excessive heat. Under certain conditions, this short circuit can generate enough heat to increase the risk of a vehicle fire. Q1a: Are there any warnings when this condition occurs? A1a: Yes, if this condition occurs on the vehicle, the hybrid vehicle may display the following warning messages : Q1b: Is there anything I can do to prevent this issue from occurring? A1b: Yes, until the remedy is performed, guests can reduce the potential for this condition to occur if they refrain from charging the vehicle while the ambient temperature has been below, is below, or is expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Q2: What is Lexus going to do? A2: Lexus is currently preparing the remedy for this issue. When the remedy is available, Lexus dealers will replace the DC/DC converter FREE OF CHARGE. Q3: When will the remedy become available? A3: Lexus is currently preparing the parts and repair instructions for the remedy. At this time, Lexus estimates that the remedy can be available in the 4th quarter of 2023. Q4: Which and how many vehicles are covered by this Safety Recall? A4: There are approximately 1900 vehicles covered by this Safety Recall. Model Name Model Year Production Period NX450h+ 2022 Early April 2021 – Late May 2022 FAQ Page 2 of 2 © 2023 Lexus, A Division of Toyota Motor Sales, USA Q4a: Are there any other Lexus/Toyota/Scion vehicles covered by this Safety Recall in the U.S.? A4a: Yes, certain 2021-2022 Rav4 Prime vehicles are also covered by this Safety Recall. Q5: What if I previously paid for repairs related to this Safety Recall? A5: Reimbursement consideration instructions will be provided in the owner letter. Q6: How does Lexus obtain my mailing information? A6: Lexus uses an industry provider who works with each state’s Department of Motor Vehicles (DMV) to receive registration or title information, based upon the DMV records. Please make sure your registration or title information is correct. Q7: What if I have additional questions or concerns? A7: Guests with additional questions or concerns are asked to please contact the Lexus Brand Engagement Center (1-800-255-3987) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time. © 2023 Toyota Motor Sales, USA – Version 3a Lexus Motor Sales, USA, Inc. 6565 Headquarters Drive Plano, TX 75024 (469) 292-4000 GUEST CONTACT & VEHICLE DISCLOSURE FORM This form is not applicable for new vehicles in dealership inventory. This vehicle is involved in a Safety Recall. At this time, remedy parts are not available, and the remedy has NOT been performed. I understand that the vehicle will need to be returned to an authorized Lexus dealer to have the remedy performed at NO CHARGE when the remedy is available. Guest Signature Lexus recommends that you register with the Lexus Owners Community at http://www.lexus.com/owners/ and regularly check recall applicability using www.lexus.com/recall or www.safercar.gov. You will need to input your 17-digit Vehicle Identification Number (VIN). Model Model Year Guest Information Guest Name Guest Email Guest Address Home Phone # Mobile Phone # Date Please provide this information so that Lexus or your dealer can notify you when the remedy becomes available. This information will only be used for campaign communications. If you’d like to update your preferred contact information in the future, visit www.lexus.com/ownersupdate or contact us at 1-800-255-3987. Dealer Information Dealer Name/Address Dealer Code Dealer Phone Number Dealer Staff Name Dealer Staff Signature VIN Campaign Code
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-478 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Toyota Motor Engineering & Manufacturing Submission Date : JUL 12, 2023 NHTSA Recall No. : 23V-478 Manufacturer Recall No. : See attached report Manufacturer Information : Manufacturer Name : Toyota Motor Engineering & Manufacturing Address : 6565 Headquarters Drive Plano TX 75024 Company phone : 1-800-331-4331 Population : Number of potentially involved : 43,442 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2021-2022 Toyota RAV4 Prime Vehicle Type : Body Style : Power Train : NR Descriptive Information : (1) Although the involved vehicles are within the above production period range, not all vehicles in this range were sold in the U.S. (2) This issue only affects the vehicles equipped with a DC-DC converter containing a current rectifying module with the specific design described in this report. Other Toyota or Lexus vehicles sold in the U.S. are equipped with a DC-DC converter of a different design or not equipped with a DC-DC converter. Toyota is unable to estimate the percentage of the involved vehicles that actually contains the DC-DC converter with a damaged rectifying module as described in this report. However, as the NHTSA manufacturer portal requires an integer value be entered, Toyota has entered the value “1” in response to this question in the portal. For the purpose of this report, “1” means “unknown”. Production Dates : NOV 25, 2019 – MAY 27, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-478 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 Lexus NX450h+ Vehicle Type : Body Style : Power Train : NR Descriptive Information : (1) Although the involved vehicles are within the above production period range, not all vehicles in this range were sold in the U.S. (2) This issue only affects the vehicles equipped with a DC-DC converter containing a current rectifying module with the specific design described in this report. Other Toyota or Lexus vehicles sold in the U.S. are equipped with a DC-DC converter of a different design or not equipped with a DC-DC converter. Toyota is unable to estimate the percentage of the involved vehicles that actually contains the DC-DC converter with a damaged rectifying module as described in this report. However, as the NHTSA manufacturer portal requires an integer value be entered, Toyota has entered the value “1” in response to this question in the portal. For the purpose of this report, “1” means “unknown”. Production Dates : APR 07, 2021 – MAY 27, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The plug-in hybrid system of the subject vehicles includes a DC-DC converter that reduces the voltage of the electricity from the Hybrid Vehicle (HV) battery in order to charge the vehicle’s 12V battery. Contained within the DC-DC converter is an electric current rectifying module that is installed on the circuit board. Some of these modules may have been damaged during production by the supplier and could fail. Based on its design, if the module does fail, it will not fail to an open circuit, but instead a short circuit could occur. This allows current from the 12V battery to continue to flow through the module and the module will generate heat. Under certain conditions, if excessive heat is generated, components within and outside the DC-DC converter could sustain thermal damage, increasing the risk of a vehicle fire. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Under certain conditions, if excessive heat is generated, components within and outside the DC-DC converter could sustain thermal damage, increasing the risk of a vehicle fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 23V-478 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Converter Assy, Hybrid Vehicle Component Description : DC-DC Converter Component Part Number : G9270-42060 Supplier Identification : Component Manufacturer Name : Denso Corporation Address : 1-1, Showa-cho, Kariya-city Aichi-pref. Foreign States 448-8661 Country : Japan Chronology : Please see the attached Part 573 Defect Information Report for the full chronology. Description of Remedy : Description of Remedy Program : All known owners of the subject vehicles will be notified to return their vehicles to a Toyota and Lexus dealer. The dealers will replace the DC-DC converter with an improved part at no cost. The owner letter will instruct vehicle owners who have paid to have this condition remedied prior to this campaign to seek reimbursement pursuant to Toyota’s General Reimbursement Plan. How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Notifications to owners of the affected vehicles will occur by September 10, 2023. A copy of the draft owner notification will be submitted as soon as it is available. Part 573 Safety Recall Report 23V-478 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Notifications to distributors/dealers will be sent on July 12, 2023. Copies of dealer communications will be submitted as they are issued. Planned Dealer Notification Date : JUL 12, 2023 – JUL 12, 2023 Planned Owner Notification Date : AUG 07, 2023 – SEP 10, 2023 * NR – Not Reported
**************************************************************************************************************
**************************************************************************************************************
**************************************************************************************************************
**************************************************************************************************************
SEOCONTENT-END