Brake Booster Rattle/Buzz Noise – 2005-2010 Toyota

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T-SB-0229-09
July 27, 2009

 

Brake Booster Rattle/Buzz Noise

 

Service CategoryBrake
SectionBrake SystemMarketUSA

 

Applicability

YEAR(S)MODEL(S)ADDITIONAL INFORMATION
2005 – 2010Avalon
2007 – 2010Camry
2008 – 2009Highlander
2006 – 2009RAV4
2004 – 2010Sienna

 

Introduction

Some ToyotaeBay vehicles may exhibit a rattle or buzz type noise coming from the driver’s instrument panel area. The noise can be duplicated when lightly accelerating and then decelerating, or when depressing the brake pedal with the shift lever in Park and then releasing brake pedal. An updated vacuum check valve is now available to reduce this noise.

 

Parts Information

MODELMODEL YEARVALVE SHAPEPREVIOUS
PART NUMBER
CURRENT
PART NUMBER
PART NAMEQTY
Camry (TMMK, SIA)2007-2010Straight Valve44730-2215044730-20080Vacuum Valve Assembly1
Highlander2008-2009
Avalon2005-2010
RAV42006-200990 Degree44730-1207044730-14050Vacuum Valve Assembly1
Sienna2004-2010

 

Warranty Information

MODELMODEL
YEAR
OP CODEDESCRIPTIONTIMEOFPT1T2
Camry (TMMK, SIA)2007-
2010
BR9004BR9004 R & R Brake Booster Vacuum Check Valve0.844730-
#2##0
9199
Highlander2008-
2009
0.4
Avalon2005-
2010
0.4
RAV42006-
2009
0.4
Sienna2004-
2010
0.8

 

APPLICABLE WARRANTY

  • This repair is covered under the ToyotaeBay Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
  • Warranty application is limited to occurrence of the specified condition described in this bulletin.

 

Repair Procedure

  1. Confirm the noise is coming from the brake booster vacuum check valve.

Figure 1.

Vacuum Check Valve

1Vacuum Check Valve

 

  1. Remove the vacuum tube clip from the brake booster check valve and disconnect tube.
  2. Remove and replace the brake booster vacuum check valve.

 

NOTE

Make sure NEW valve is fully seated into brake booster grommet and returned to original condition.

 

  1. Reconnect vacuum tube to the brake booster check valve and secure with clip.
  2. Confirm no vacuum leaks.
  3. Confirm the noise has been eliminated.

 

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