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January 9, 2018

Passenger Frontal Air Bag Inflator May Explode

An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

NHTSA Campaign Number: 18V024

Manufacturer Toyota Motor Engineering & Manufacturing

Components AIR BAGS

Potential Number of Units Affected 628,018

Summary

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2013 Scion xB, Toyota Corolla, Corolla Matrix, Sienna, 4Runner, Lexus IS250, IS350, IS250C, IS350C, IS-F, and GX460 vehicles sold, ever registered, in the states of AL, CA, FL, GA, HI, LA, MS, SC, TX, PR, AS, GU, the MP (Saipan), and the U.S. VI or “Zone A.”

Toyota is also recalling certain 2010 Scion xB, Toyota Corolla, Corolla Matrix, Yaris, 4Runner, Lexus IS250, IS350, IS250C, IS350C, ES350, IS-F, GX460, and Pontiac Vibe vehicles sold, ever registered, in the states of AZ, AR, DE, DC, IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV or “Zone B.”

Toyota is also recalling certain 2009 Scion xB, Toyota Corolla, Corolla Matrix, Yaris, Lexus IS250, IS350, ES350, IS-F, and Pontiac Vibe vehicles ever registered in the states of AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY or “Zone C.”

These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Remedy

Toyota will notify the Toyota, Scion and Lexus owners. General Motors will contact the Pontiac owners. Depending on the vehicle model, dealers will replace the front passenger air bag inflator, or replace the air bag assembly. The recall began on January 29, 2018. Owners may contact Toyota customer service at 1-800-331-4331, or Pontiac customer service at 1-800-762-2737. Toyota’s numbers for this recall are “Zone A” Toyota: G0P, Lexus: GLG; “Zone B” Toyota: G0R, Lexus GLH; “Zone C” Toyota: H0A, and Lexus: HLA.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check if your Vehicle has a Recall

33 Affected Products

Vehicles

149 Associated Documents

Remedy Instructions and TSB

RCRIT-18V024-8138.pdf 5076.959KB

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Remedy Instructions and TSB

RCRIT-18V024-1755.pdf 5370.109KB

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Remedy Instructions and TSB

RCRIT-18V024-1168.pdf 3824.539KB

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Remedy Instructions and TSB

RCRIT-18V024-6211.pdf 5397.337KB

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Remedy Instructions and TSB

RCRIT-18V024-8623.pdf 3816.218KB

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Remedy Instructions and TSB

RCRIT-18V024-0046.pdf 6512.424KB

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Manufacturer Notices(to Dealers,etc)- ASM Quick Reference Guide

RCMN-18V024-4535.pdf 389.013KB

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Manufacturer Notices(to Dealers,etc)- 1/9/2018 – This Safety Recall has been expanded to include 2010 Corolla, Matrix, 4Runner, Scion xB, as well as 2010-2011 Yaris Hatchback, and 2010-2012 Yaris Sedan vehicles.

RCMN-18V024-9406.pdf 1999.823KB

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Remedy Instructions and TSB

RCRIT-18V024-2877.pdf 6010.493KB

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Manufacturer Notices(to Dealers,etc)- 1/9/2018 – Updated Dealer Letter

RCMN-18V024-4645.pdf 1928.131KB

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Manufacturer Notices(to Dealers,etc)- **UPDATED Dealer Letters Now Available on TIS**

RCMN-18V024-2758.pdf 265.757KB

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Remedy Instructions and TSB

RCRIT-18V024-2100.pdf 5455.169KB

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Remedy Instructions and TSB

RCRIT-18V024-1007.pdf 6073.848KB

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Remedy Instructions and TSB

RCRIT-18V024-7561.pdf 5380.581KB

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Manufacturer Notices(to Dealers,etc)- Service Consultant Quick Reference Guide

RCMN-18V024-0709.pdf 280.843KB

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Remedy Instructions and TSB

RCRIT-18V024-3553.pdf 8190.843KB

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Recall Acknowledgement

RCAK-18V024-8548.pdf 246.632KB

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Defect Notice 573 Report

RCLRPT-18V024-1005.PDF 237.188KB

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Remedy Instructions and TSB

RCRIT-18V024-5413.pdf 3818.85KB

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Manufacturer Notices(to Dealers,etc)- 1/9/2018 – This Safety Recall has been expanded to include 2009 Corolla, Matrix and Scion xB, as well as 2009-2011 Yaris Hatchback and 2009-2012 Yaris Sedan vehicles.

RCMN-18V024-9274.pdf 2012.332KB

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Remedy Instructions and TSB

RCRIT-18V024-0533.pdf 6008.724KB

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Remedy Instructions and TSB

RCRIT-18V024-1204.pdf 5383.28KB

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Manufacturer Notices(to Dealers,etc)- Lexus – January 9, 2018 – updated Dealer Letter

RCMN-18V024-6468.pdf 1075.803KB

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Manufacturer Notices(to Dealers,etc)- Lexus – January 9, 2018 – updated Dealer Letter

RCMN-18V024-6100.pdf 1067.322KB

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Remedy Instructions and TSB

RCRIT-18V024-1801.pdf 4671.769KB

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Remedy Instructions and TSB

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Remedy Instructions and TSB

RCRIT-18V024-2985.pdf 4668.304KB

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Remedy Instructions and TSB

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Remedy Instructions and TSB

RCRIT-18V024-2598.pdf 6000.739KB

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Manufacturer Notices(to Dealers,etc)- Lexus – January 9, 2018 – Safety Recalls GLG/GLH/HLA (Interim G2G/G2H/H2A) Multiple Models and Model Years Takata Front Passenger Airbag Inflator (Zones A, B, and C)

RCMN-18V024-3077.pdf 199.777KB

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Remedy Instructions and TSB

RCRIT-18V024-4376.pdf 6818.092KB

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Miscellaneous Document – January 9, 2018 – DEFECT INFORMATION REPORT

RMISC-18V024-3419.pdf 35.625KB

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Remedy Instructions and TSB

RCRIT-18V024-3976.pdf 5050.453KB

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Remedy Instructions and TSB

RCRIT-18V024-8230.pdf 5377.032KB

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Manufacturer Notices(to Dealers,etc)- Lexus – January 9, 2018 – Updated Dealer Letter

RCMN-18V024-1632.pdf 997.424KB

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Remedy Instructions and TSB

RCRIT-18V024-3273.pdf 6512.396KB

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Remedy Instructions and TSB

RCRIT-18V024-4284.pdf 6837.419KB

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ISSUED Owner Notification Letter(Part 577)- GM

RCONL-18V024-0129.pdf 175.404KB

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Miscellaneous Document – January 30, 2018 – AMENDED DEFECT INFORMATION REPORT (18V024)

RMISC-18V024-3615.pdf 94.03KB

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Manufacturer Notices(to Dealers,etc)- Airbag Inflator Documentation

RCMN-18V024-3648.pdf 17.327KB

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Manufacturer Notices(to Dealers,etc)- February 22, 2018 – Takata Safety Recalls G0P/G0R/H0A – Remedy Update

RCMN-18V024-9756.pdf 140.6KB

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Safety Bulletin – GM

RCSB-18V024-3079.pdf 748.755KB

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Manufacturer Notices(to Dealers,etc)- 2/22/2018 – Updated Dealer Letter

RCMN-18V024-8027.pdf 1680.802KB

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Manufacturer Notices(to Dealers,etc)- 2/22/2018 – Dealer Letter Update

RCMN-18V024-2490.pdf 1601.575KB

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Manufacturer Notices(to Dealers,etc)- 2/22/2018 – Dealer Letter Update

RCMN-18V024-6534.pdf 1574.985KB

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Manufacturer Notices(to Dealers,etc)- February 26, 2018 – 17476 – Safety Recall Front Passenger Air Bag Inflator – All General Motors Dealers

RCMN-18V024-1533.pdf 71.644KB

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Safety Bulletin – GM

RCSB-18V024-2881.pdf 749.302KB

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Manufacturer Notices(to Dealers,etc)- March 20, 2018 – Safety Recall 17476-01 Front Passenger Air Bag Inflator Parts Section Revised

RCMN-18V024-8394.pdf 8.769KB

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Manufacturer Notices(to Dealers,etc)- Takata Airbag Inflator “Customer Outreach Program”- March 2018 UPDATE

RCMN-18V024-1472.pdf 122.293KB

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Manufacturer Notices(to Dealers,etc)- GM – Upcoming Safety Recall 17476 Front Passenger Air Bag Inflator

RCMN-18V024-4646.pdf 74.863KB

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Recall 573 Report – AMENDMENT 1

RCLRPT-18V024-6974.PDF 237.183KB

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Manufacturer Notices(to Dealers,etc)- All General Motors Dealers – Upcoming Safety Recall 17476 Front Passenger Air Bag Inflator Application for Used Vehicle Working Capital Assistance Program – 2009-2010 Pontiac Vibe Not Previously Recalled For This Condition

RCMN-18V024-1694.pdf 137.164KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-2537.pdf 69.399KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-2568.pdf 53.96KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-2762.pdf 69.217KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-4738.pdf 53.902KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-2298.pdf 69.516KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-9683.pdf 53.645KB

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Manufacturer Notices(to Dealers,etc)- UPDATED Dealer Letter and Technical Instructions Now Available on TIS – Takata Safety Recalls G0P and G0R – Remedy Update

RCMN-18V024-4153.pdf 86.834KB

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Manufacturer Notices(to Dealers,etc)- Lexus – May 23, 2018 – **Non-Desiccated Parts – Warranty Shut-Off** – Takata Safety Recalls DSC and ELG

RCMN-18V024-7954.pdf 197.325KB

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Manufacturer Notices(to Dealers,etc)- Lexus – **Non-Desiccated Parts – Warranty Shut-Off** Takata Safety Recalls DSC, ELG, GLG, GLH and HLA

RCMN-18V024-2640.pdf 77.577KB

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Remedy Instructions and TSB

RCRIT-18V024-6136.pdf 3200.82KB

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Remedy Instructions and TSB

RCRIT-18V024-7294.pdf 3308.351KB

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Remedy Instructions and TSB

RCRIT-18V024-4057.pdf 1694.572KB

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Remedy Instructions and TSB

RCRIT-18V024-3744.pdf 5553.051KB

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Remedy Instructions and TSB

RCRIT-18V024-6311.pdf 4069.396KB

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Remedy Instructions and TSB

RCRIT-18V024-0274.pdf 3437.074KB

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Remedy Instructions and TSB

RCRIT-18V024-8948.pdf 6383.071KB

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Remedy Instructions and TSB

RCRIT-18V024-3492.pdf 6160.027KB

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Remedy Instructions and TSB

RCRIT-18V024-8493.pdf 3967.558KB

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Remedy Instructions and TSB

RCRIT-18V024-7246.pdf 5523.911KB

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Remedy Instructions and TSB

RCRIT-18V024-5935.pdf 3377.425KB

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Remedy Instructions and TSB

RCRIT-18V024-0696.pdf 3292.078KB

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Manufacturer Notices(to Dealers,etc) – Lexus DATE July 11, 2018 TOPIC Dealer Transportation Section added with new opcode and sublet for Customer Vehicle Pick Up and Redelivery.

RCMN-18V024-8324.pdf 1295.96KB

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Remedy Instructions and TSB

RCRIT-18V024-6565.pdf 3944.381KB

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Remedy Instructions and TSB

RCRIT-18V024-0681.pdf 7384.364KB

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Manufacturer Notices(to Dealers,etc)- May 16, 2018 – **Non-Desiccated Parts – Warranty Shut-Off** Takata Safety Recalls E04, DSF, F0L, G0P, G0R and H0A

RCMN-18V024-3518.pdf 528.778KB

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Remedy Instructions and TSB

RCRIT-18V024-9583.pdf 4831.238KB

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Manufacturer Notices(to Dealers,etc)- Date: September 4, 2018 Subject: Takata Air Bag Safety Recall GM Bulletin Numbers: 14491, 14735, 15041, 15043, 15406, 15438, 15815, 15816, 15817, 15826, 17009, 17476, 17477, 28810 and 28811

RCMN-18V024-6490.pdf 90.392KB

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Remedy Instructions and TSB

RCRIT-18V024-8058.pdf 5507.405KB

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Remedy Instructions and TSB

RCRIT-18V024-8409.pdf 3946.577KB

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Remedy Instructions and TSB

RCRIT-18V024-9007.pdf 5507.788KB

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Remedy Instructions and TSB

RCRIT-18V024-9740.pdf 3964.073KB

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Remedy Instructions and TSB

RCRIT-18V024-3512.pdf 5163.357KB

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Remedy Instructions and TSB

RCRIT-18V024-1935.pdf 6138.759KB

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Recall Quarterly Report – Report #2, 2018-2

RCLQRT-18V024-6411.PDF 214.663KB

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Remedy Instructions and TSB

RCRIT-18V024-8324.pdf 6130.239KB

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Remedy Instructions and TSB

RCRIT-18V024-4988.pdf 5420.586KB

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Remedy Instructions and TSB

RCRIT-18V024-8436.pdf 8337.616KB

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Manufacturer Notices(to Dealers,etc)

RCMN-18V024-0543.pdf 199.03KB

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Manufacturer Notices(to Dealers,etc)- **Rental, Towing and Pickup / Delivery Available to ALL Takata Owners**

RCMN-18V024-1029.pdf 445.677KB

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Manufacturer Notices(to Dealers,etc)- 11/20/2018 Additional Information for 4Runner Part Numbers has been added

RCMN-18V024-4360.pdf 1829.999KB

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Manufacturer Notices(to Dealers,etc) – Lexus DATE July 11, 2018 TOPIC Dealer Transportation Section added with new opcode and sublet for Customer Vehicle Pick Up and Redelivery.

RCMN-18V024-8802.pdf 1226.156KB

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Manufacturer Notices(to Dealers,etc)- Updated Dealer Letter

RCMN-18V024-3812.pdf 1790.104KB

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Manufacturer Notices(to Dealers,etc)- 11/20/2018 Additional Information for 4Runner Part Numbers has been added

RCMN-18V024-1892.pdf 2167.951KB

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Manufacturer Notices(to Dealers,etc)- GM – Date: August 28, 2018 Subject: Takata Air Bag Completion Rate Improvement Program

RCMN-18V024-5928.pdf 551.624KB

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Manufacturer Notices(to Dealers,etc)- Expansion – Takata Mobile Repair Program – Dealer Letter – Published 8.23.18

RCMN-18V024-9631.pdf 584.329KB

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Manufacturer Notices(to Dealers,etc) – Lexus Service Consultant Reference – Update 07-11-18

RCMN-18V024-2697.pdf 383.1KB

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Manufacturer Notices(to Dealers,etc) – Takata – Dealer Daily – Pickup_Delivery Update 7.17.2018

RCMN-18V024-2945.pdf 130.6KB

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Manufacturer Notices(to Dealers,etc) – TAKATA ASM Quick Reference Guide – Published 7.17.2018

RCMN-18V024-6064.pdf 451.753KB

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Manufacturer Notices(to Dealers,etc)- GM – Takata Recall Dealer Email

RCMN-18V024-7055.pdf 67.797KB

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Recall Quarterly Report #3, 2018-3

RCLQRT-18V024-8299.PDF 211.376KB

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Manufacturer Notices(to Dealers,etc)- Part Pre-Shipment – Takata Air Bag Recalls Updated Date: Jul 23, 2018 To: All Chevrolet, Buick, GMC, and Cadillac Dealers

RCMN-18V024-4749.pdf 21.773KB

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Remedy Instructions and TSB

RCRIT-18V024-7833.pdf 4775.977KB

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Remedy Instructions and TSB

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Remedy Instructions and TSB

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Remedy Instructions and TSB

RCRIT-18V024-3074.pdf 6595.2KB

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Manufacturer Notices(to Dealers,etc)- UPCOMING – Takata Rental Vehicle Restructure

RCMN-18V024-0331.pdf 46.352KB

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Remedy Instructions and TSB

RCRIT-18V024-7505.pdf 4773.541KB

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ISSUED Owner Notification Letter(Part 577)- Lexus

RCONL-18V024-0913.pdf 117.185KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V024-0099.pdf 141.818KB

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Manufacturer Notices(to Dealers,etc)- Safety Recalls DSC/ELG/GLG/GLH/HLA (Interim G2G/G2H/H2A)- Multiple Models and Model Years – Takata Front Passenger Airbag Inflator (Zones A, B, and C)

RCMN-18V024-2779.pdf 198.674KB

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Manufacturer Notices(to Dealers,etc)- April 18, 2018 Information on dealer return of non-desiccated parts and direction not to use for vehicle repair has been added.

RCMN-18V024-6863.pdf 1074.709KB

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Manufacturer Notices(to Dealers,etc)- ASM Quick Reference Guide

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Manufacturer Notices(to Dealers,etc)- 4/18/2018 – A new section titled Non-Desiccated Part Recovery, has been added – Warranty Reimbursement Procedure details have been updated.

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Manufacturer Notices(to Dealers,etc)- 4/18/2018 – A new section titled Non-Desiccated Part Recovery, has been added – Warranty Reimbursement Procedure details have been updated.

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Manufacturer Notices(to Dealers,etc)- Lexus – Service Consultant Quick Reference Guide

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Remedy Instructions and TSB

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Manufacturer Notices(to Dealers,etc)- 09/5/2018 – New part numbers available for the remedy of 4Runner vehicles

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Manufacturer Notices(to Dealers,etc)- April 18, 2018 Information on dealer return of non-desiccated parts and direction not to use for vehicle repair has been added.

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Manufacturer Notices(to Dealers,etc)- 4/18/2018 – A new section titled Non-Desiccated Part Recovery, has been added – Warranty Reimbursement Procedure details have been updated.

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Manufacturer Notices(to Dealers,etc) – UPDATED Dealer Letters and Technical Instructions Now Available on TIS

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Recall Quarterly Report #1, 2018-1

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Remedy Instructions and TSB

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Recall Quarterly Report #4, 2018-4

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Remedy Instructions and TSB

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Remedy Instructions and TSB

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Miscellaneous Document – January 9, 2019 AMENDED DEFECT INFORMATION REPORT (18V024)

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Manufacturer Notices(to Dealers,etc)- Lexus – Updated Dealer Letter 1/9/19

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Manufacturer Notices(to Dealers,etc)- Lexus Safety Recalls GLG/GLH/HLA (Interim G2G/G2H/H2A)

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Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=18V024&docType=RCL

1 Associated Investigation

Air Bag Inflator Rupture
NHTSA ID: EA15001
Dated opened: February 24, 2015

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers. All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.

During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers. Nonetheless, at ODI’s insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation. The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures. As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.

Takata’s initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida. Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas. Takata’s testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions. During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.

Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina. Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls. Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity. Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing. All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.

The investigation now includes all manufacturers and vehicles known to be affected at this time. ODI’s investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.

The five ODI reports cited above can be reviewed online at https://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

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MAKE	MODEL	YEAR

LEXUS	ES350	2009-2010
LEXUS	GX460	2010, 2013
LEXUS	IS 250	2009-2010, 2013
LEXUS	IS 250C	2010, 2013
LEXUS	IS 350	2009-2010, 2013
LEXUS	IS 350C	2010, 2013
LEXUS	IS F	2009-2010, 2013
PONTIAC	VIBE	2009-2010
SCION	XB	2009-2010, 2013
TOYOTA	4RUNNER	2010, 2013
TOYOTA	COROLLA	2009-2010, 2013
TOYOTA	COROLLA MATRIX	2009-2010, 2013
TOYOTA	SIENNA	2013
TOYOTA	YARIS	2009-2010

18V024 – Takata Front Passenger Airbag Inflator – 2009-2013 Toyota Lexus & Scion

Summary

Remedy

Notes

Recalls Documents

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