J0V – Hybrid System may Shutdown and cause Stall – 2010-2014 Toyota Prius & 2012-2014 Toyota Prius V

NHTSA Campaign Number: 18V684
Manufacturer Toyota Motor Engineering & Manufacturing
Components HYBRID PROPULSION SYSTEM
Potential Number of Units Affected 807,329

 

Hybrid System may Shutdown and cause Stall

If the hybrid system shuts down unexpectedly, it can increase the risk of a crash.

 

Summary

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2014 Toyota Prius and 2012-2014 Toyota Prius V vehicles. Excessive voltage in the Intelligent Power Module (IPM) within the inverter may cause the hybrid system to shut down, causing the vehicle to stall while being driven.

 

Remedy

Toyota will notify owners, and dealers will update the software for the motor/generator control electronic control unit (ECU) and the hybrid control ECU as necessary, free of charge. Interim notices informing owners of the safety risk are expected to begin October 22, 2018. Owners will receive a second notice when the remedy becomes available. Owners may contact Toyota customer service at 1-888-270-9371. Toyota’s number for this recall is J0V. Note: The software updates in this recall are needed even if the vehicle had the software previously updated under recalls 14V-053 or 15V-449.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall


Defect Information Report and Chronology

October 4, 2018

https://static.nhtsa.gov/odi/rcl/2018/RMISC-18V684-8461.pdf

Download (PDF, 174KB)


Recall Acknowledgement

October 10, 2018

https://static.nhtsa.gov/odi/rcl/2018/RCAK-18V684-8237.pdf

Download (PDF, 240KB)


 

J2534 Reprogramming

Approved J2534 Devices only provide reprogramming capabilities and do not support diagnostic scantool functions. For full diagnostic capabilities, please consider TIS Techstream or Techstream Lite

Toyota, Scion, and Lexus ECMs can be reprogrammed with the TIS Techstream, Techstream Lite, Diagnostic Tester, or can also be reprogrammed using a Toyota validated J2534 interface. Vehicle recalibration requires the use of the following:

  • Toyota validated J2534 interface
  • TIS Professional Level Subscription
  • Toyota Calibration Update Wizard software (installed along with Techstream Software)
  • Personal Computer running Microsoft Windows XP/2000 or later operating system

Toyota strongly recommends USING ONLY VALIDATED INTERFACE DEVICES that appear on this list.

Toyota works closely with J2534 interface manufacturers to ensure that their hardware works safely and efficiently with our products. Every device listed on this page has been thoroughly tested and validated on Toyota, Scion, and Lexus vehicles.

It is important to understand that only the specific devices, firmware, DLLs and APIs listed here have been tested by Toyota. We do not recommend use of any other J2534 device, firmware, DLL or API that is not listed here. Changes to J2534 hardware/software is outside of Toyota’s control; in some cases, changes made to device hardware/software can negatively impact reprogramming performance. Toyota makes every effort to continue to work with J2534 interface manufacturers to ensure continued product compatibility as our respective products evolve.

 

J2534 Approved Device Application Chart

Supplier Version CUW Version Supported OS Device Name
Firmware* DLL* API*
Bosch Diagnostics 01.02.07 01.02.07 04.04 8.8 B, C, D, E Flasher LT-Import
Bosch Diagnostics 01.09.18 01.09.18 04.04 8.8 B, C, D, E Flasher PRO
Bosch Diagnostics 13.0.75.27 2.0.75.27 04.04 Testing in Progress B, C, D, E Mastertech VCI
Dearborn Group 1.112 2.05.22 04.04 8.10 C, D VSI-2534
Drew Technologies 01.09.18 01.09.18 04.04 8.8 B, C, D, E CarDAQ Plus
Drew Technologies 01.02.07 01.02.07 04.04 8.8 B, C, D, E Mongoose MFC
Drew Technologies 1.1.12.0 1.1.12.0 04.04 8.16 A, B, C, D Mongoose PRO
Snap-On 01.09.18 01.09.18 04.04 8.8 B, C, D, E Pass Thru Pro II

*Original validated firmware/DLL versions may be superceded by the device manufacturer. Contact the device manufacturer if you are unable to find the versions listed above.

 

Supported Operating Systems

A Windows 8 (32-bit; 64-bit)
B Windows 7 (32-bit; 64-bit)
C Windows VISTA Home Basic, Home Premium, Business, Ultimate
D Windows XP Pro SP1 or later
E Windows 2000 SP2 or later

For more information about the J2534 devices listed above, click on the vendor names. To report compatibility problems with listed hardware/software, please contact the device manufacturer.

CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
VSI J2534 ECU Reprogrammer & Diagnostic Adapter
Dearborn d-Bridge Adapter J2534 OBDII Engineering Tool
MAXIFLASH PRO (ALT-MF2534)
Autel MaxiFlash Elite J2534 ECU Reprogramming Tool

 

Obtaining Calibration Files

The Flash Reprogramming Calibration CD is no longer available.

ECU Calibrations are now available for download directly from TIS. A valid TIS Professional Level subscription is required to access Calibration files. These files are compatible with the above mentioned scantools and J2534 interfaces. The Calibration page, located on the Diagnostics tab in the TIS site, contains all the most current vehicle calibration files, applicable Service Bulletins, and instructions for use. Select the following link for step by step instructions to access this page.

Note: Calibration Update Software is now included in the Techstream Software Installer. A valid TIS Professional Level subscription is required to download and install Techstream Software.

 

https://techinfo.toyota.com


 

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Last update on 2019-05-22 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2019-05-22 / Affiliate links / Images from Amazon Product Advertising API

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