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July 24, 2019 NHTSA CAMPAIGN NUMBER: 19V544000
Loss of Stability Control, Brake Assist/FMVSS 126
Deactivation of the vehicle stability control system or a loss of braking assist increases the risk of a crash.
NHTSA Campaign Number: 19V544
Manufacturer Toyota Motor Engineering & Manufacturing
Components ELECTRONIC STABILITY CONTROL, SERVICE BRAKES
Potential Number of Units Affected 6,925
Summary
Toyota Motor Engineering & Manufacturing (Toyota
) is recalling certain 2019 Lexus LS500, LC500, ES300h, UX250h, LS500h, Toyota
Prius, RAV4 HV, 2019-2020 Toyota
Prius Prime, and 2020 Corolla HV vehicles. The brake booster pump may fail causing a deactivation of the Vehicle Stability Control system and a loss of braking assist. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 126, “Electronic Stability Control Systems.”
Remedy
Toyota will notify owners, and dealers will inspect and, if necessary, replace the brake booster pump, free of charge. The recall began September 20, 2019. Toyota
owners may contact Toyota
customer service at 1-888-270-9371 and Lexus owners may contact Lexus customer service at 1-800-255-3987. Toyota
’s numbers for this recall are K1L/K0L. Lexus’ numbers for this recall are K2F/KLF.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Vehicle has a Recall
Original Publication Date: September 19, 2019
To: All Toyota Dealer Principals, General Managers, Service Managers, and Parts Managers
SAFETY (NONCOMPLIANCE) RECALL K0L (Remedy Notice)
Certain 2020 Model Year Corolla Hybrid
Certain 2019 Model Year Rav4 Hybrid
Certain 2019 – 2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Potential Loss of Power Brake Assist
NHTSA Recall No. 19V-544
Model / Years | Production Period | Approximate Total Vehicles | Approximate Stop Sale Dealer Inventory |
2020 Corolla Hybrid | April 2019 – May 2019 | 750 | 97 |
2019 Rav4 Hybrid | April 2019 – June 2019 | 3,300 | 27 |
2019 – 2020 Prius Prime | April 2019 – May 2019 | 400 | 131 |
2019 Prius | April 2019 – May 2019 | 2,050 | 796 |
![]() | STOP! DO NOT SELL NEW VEHICLES IN DEALER INVENTORY.
Refer to Dealer Inventory Procedures section for more details. | ![]() |
On July 24 2019, Toyota filed a Noncompliance Information Report (NCIR) with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety (Noncompliance) Recall on certain 2020 model year Corolla Hybrid, certain 2019 model year Rav4 Hybrid, certain 2019 – 2020 model year Prius Prime and certain 2019 model year Prius vehicles.
Condition
In the subject vehicles, there is a possibility the brake booster pump may have been manufactured improperly, and in some cases, it may stop operating. If the brake booster pump stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
Remedy
Based on the vehicle identification number or an inspection, the dealer will replace the brake booster pump with a new one, if necessary, FREE OF CHARGE.
Covered Vehicles
There are approximately 6,500 vehicles covered by this Safety (Noncompliance) Recall. Approximately 8 vehicles involved in this Safety (Noncompliance) Recall were distributed to Puerto Rico.
Owner Letter Mailing Date
Toyota will begin to notify owners in mid-September 2019. A sample of the owner notification letter has been included for your reference.
Toyota makes significant effort to obtain current customer name and address information from each state through industry resources when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety (Noncompliance) Recall announcement, it is the dealership’s responsibility to forward the owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS.
Dealer Inventory Procedures
New Vehicles in Dealership Inventory
There are approximately 1,051 vehicles in new dealer inventory as of September 19, 2019
![]() | Under Title 49, Section 30112 of the United States Code, a dealer cannot sell, offer for sale, or introduce or deliver for introduction in interstate commerce a new motor vehicle when it is aware that the vehicle does not comply with an applicable Federal Motor Vehicle Safety Standard or contains a defect related to motor vehicle safety. Further, 49 Code of Federal Regulations §577.13 requires us to provide the following advisory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.
Toyota |
Vehicle Safety Recall completion should always be verified through TIS. We request your assistance to ensure involved vehicles are identified and not delivered prior to performing the remedy. |
NOTE:
- New vehicles in dealer inventory subject to a Safety Recall must be remedied before delivery into commerce under a sale or lease. Dealer-to-dealer trades as well as vehicle sales between dealers should not be made until a vehicle is remedied.
- Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (https://dealerdaily.toyota.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.
Inspection Reminder Mirror Hang Tags for Covered Vehicles in New Dealer Stock
To easily recognize vehicles involved in this Safety (Noncompliance) Recall, each dealership should utilize Inspection Reminder Hang Tags. Inside the vehicle’s glove box are stickers containing the VIN. Apply one of these stickers to the hang tag and install the hang tag in the vehicle. A sample copy of the Inspection Reminder Hang Tag has been included for your reference.
Part Number | Description | Quantity |
00411-140003 | Inspection Mirror Hang Tag | 25 Per Pack |
NOTE: Dealerships can order hang tags from the Material Distribution Center (MDC).
Pre-Owned Vehicles in Dealer Inventory
To ensure customer satisfaction, Toyota requests that dealers complete this Safety Recall on any used vehicles currently in dealer inventory that are covered by this Safety Recall prior to customer delivery. However, if the campaign cannot be completed (for example, due to remedy parts availability), delivery of a covered vehicle is acceptable if disclosed to the customer that the vehicle is involved in a Safety Recall.
Toyota expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. Toyota
and the dealer may use this information to contact the customer when the remedy becomes available.
Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota.com. In the subject line of the email state, “Disclosure Form K0L/K1L” and include the VIN.
NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (https://dealerdaily.toyota.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.
Toyota Certified Used Vehicle (TCUV)
The TCUV policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as a TCUV until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have been completed on that vehicle.
Toyota Rent-A-Car (TRAC) & Service Loaners
Toyota requests that dealers remove all TRAC and Service Loaner vehicles from service that are covered by a Safety Recall unless the defect has been remedied.
Customer Handling, Parts Ordering, and Remedy Procedures
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter and/or the Safety (Noncompliance) Recall. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent message is communicated.
Customers with additional questions or concerns are asked to please contact the Toyota Customer Experience Center (1-888-270-9371) – Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Tania Saldana (859) 815-9968 in Toyota Corporate Communications. Please do not provide this number to customers. Please provide this contact only to media.
Parts Ordering Process – Non SET and GST Parts Ordering Process
It is possible that parts for this campaign are either required to be ordered in Campaign Part Order Request (CPOR) on Service Lane, or have been placed on Manual Allocation Control (MAC) due to potential limited part availability. Please check the CPOR/MAC report on Dealer Daily for the most up-to-date parts ordering information.
All Safety Recall, Service Campaign (SSC/LSC) parts are eligible for the Monthly Parts Return Program. Please refer to PANT Bulletin 2011-087 for campaign parts that are currently returnable under the Monthly Parts Return Program and for additional details.
Description | Quantity | Part Number |
Prius – Brake Booster Pump Assembly | 1 | 04009-56647 |
Prius Prime – Brake Booster Pump Assembly | 1 | |
Corolla Hybird – Brake Booster Pump Assembly | 1 | |
Rav4 Hybrid – Brake Booster Pump Assembly
| 1 | 04009-56942 |
Technician Training Requirements
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this repair are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this repair are required to currently hold at least one of the following certification levels:
- Certified Technician (Chassis)
- Expert Technician (Chassis)
- Master Technician
- Master Diagnostic Technician
Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com. It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
Remedy Procedures
Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service Campaigns on the vehicle during the time of appointment.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to Toyota. To help ensure that all vehicles have the repair performed correctly, please designate at least one associate (someone other than the individual who performed the repair) to verify the repair quality of every vehicle prior to customer delivery.
Parts Recovery Procedures
All parts replaced as part of this Safety Recall must be turned over to the parts department until appropriate disposition is determined. The parts department must retain these parts until notification via the Parts Recovery System (PRS) is received indicating whether to ship or scrap the parts. These parts are utilized by various departments for defect analysis, quality control analysis, product evaluation, as well as other purposes.
To help minimize dealer storage challenges, Toyota recommends that dealers:
- File the campaign claim accurately and promptly. The time a dealer is required to hold parts is based on when the campaign claim is paid by Toyota
.
- Monitor the Warranty Parts Recovery Notifications and Part Scrap Report regularly.
Refer to Warranty Policies 9.3 and 9.6 for additional details.
Warranty Reimbursement Procedures
Loaner Vehicle or Alternative Transportation Reimbursement Procedure
For customers who requested a loaner vehicle or alternative transportation in the interim phase, a loaner vehicle or alternative transportation through Toyota Rent-A-CAR (TRAC) can be claimed for $35 per day.
Op Code | Description |
K0LRT1 | Vehicle Rental 1-30 Days |
K0LRT2 | Vehicle Rental 31-50 Days |
NOTE:
- Rental invoice MUST be attached to all rental claims. These claims may be subject to debit if rental invoice is not attached.
- Rentals that exceed the maximum allowable daily rate will require DSPM authorization per the Toyota Transportation Assistance Policy (TTAP).
Warranty Reimbursement Procedure
Certain 2019 Model Year Rav4 Hybrid
Warranty Reimbursement Procedure
Certain 2020 Model Year Corolla Hybrid
Certain 2019 – 2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Op Code | Description | Flat Rate Hours |
K0L001 | Prius, Prius Prime and Corolla Hybrid – Brake Booster Pump Assembly Inspection, No Replacement Necessary | 0.8 |
K0L002 | Prius – Brake Booster Pump Assembly Inspection and Brake Booster Pump Assembly Replacement | 5.1 |
K0L003 | Prius Prime – Brake Booster Pump Assembly Inspection and Brake Booster Pump Assembly Replacement | 5.1 |
K0L004 | Corolla Hybrid – Brake Booster Pump Assembly Inspection and Brake Booster Pump Assembly Replacement | 5.1 |
K0L005 | Rav4 Hybrid – Brake Booster Pump Assembly Inspection and Brake Booster Pump Assembly Replacement | 6.0 |
- The flat rate times include 0.1 hours for administrative cost per unit for the dealership.
- Dealers may claim the cost of brake fluid up to $44.00 per vehicle as a sublet type “OF” under remedy Op codes K0L002, K0L003, K0L004 and K0L005
- A loaner vehicle or alternative transportation through the Toyota
Rent-A-Car (TRAC) can be claimed up to a maximum of 1 day at a maximum cost of $35.00 as a sublet type “RT” under remedy Op codes K0L002, K0L003, K0L004 and K0L005.
Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for this Safety (Noncompliance) Recall. This claim filing information is used by Toyota for various government reporting activities; therefore, claim filing accuracy is crucial. If it has been identified that a claim has been filed using an incorrect Op Code or a claim has been filed for an incorrect VIN, refer to Warranty Procedure Bulletin PRO17-03 to correct the claim.
Campaign Designation / Phase Decoder
Please review this entire package with your Service and Parts staff to familiarize them with the proper step-bystep procedures required to implement this Safety (Noncompliance) Recall.
Thank you for your cooperation.
TOYOTA MOTOR SALES, U.S.A., INC.
SAFETY (NONCOMPLIANCE) RECALL K0L (Remedy Notice)
Certain 2020 Model Year Corolla Hybrid
Certain 2019 Model Year RAV4 Hybrid
Certain 2019 – 2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Potential Loss of Power Brake Assist
NHTSARecall No. 19V-544
Frequently Asked Questions
Original Publication Date: September 19, 2019
Q1: | What is the condition? | |||||||||||||||||||||
A1: | In the subject vehicles, there is a possibility the brake booster pump may have been manufactured improperly, and in some cases, it may stop operating. If the brake booster pump stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
| |||||||||||||||||||||
Q2: | Are there any warnings that this condition exists? | |||||||||||||||||||||
A2: | No. However, if the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will sound prior to losing power brake assist.
![]() NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Safety (Noncompliance) Recall.
| |||||||||||||||||||||
Q3: | If the condition occurs, will the brakes remain operational? | |||||||||||||||||||||
A3: | If the condition has occurred, the brakes will remain operational. However, the condition may result in loss of the power braking assist feature and, therefore, more force may need to be applied to the brake pedal to stop the vehicle.
| |||||||||||||||||||||
Q4: | What is Toyota![]() | |||||||||||||||||||||
A4: | Toyota![]() ![]() ![]()
| |||||||||||||||||||||
Q5: | How long will the repair take? | |||||||||||||||||||||
A5: | The inspection will take approximately one hour. If the brake booster pump needs to be replaced, it will take approximately five additional hours. For vehicles that do not require an inspection, brake booster pump replacement will take approximately six hours. However, depending upon the dealer’s work schedule, it may be necessary to make the vehicle available for a longer period of time.
| |||||||||||||||||||||
Q6: | Which and how many vehicles are covered by this Safety (Noncompliance) Recall? | |||||||||||||||||||||
A6: | There are approximately 6,500 vehicles covered by this Safety (Noncompliance) Recall.
| |||||||||||||||||||||
Q7: | How does Toyota![]() | |||||||||||||||||||||
A7: | Toyota![]()
| |||||||||||||||||||||
Q8: | What if I have additional questions or concerns? | |||||||||||||||||||||
A8: | If you have additional questions or concerns, please contact the Toyota![]()
|
Original Publication Date: July 24, 2019
To: All Toyota Dealer Principals, General Managers, Service Managers, and Parts Managers
SAFETY (NONCOMPLIANCE) RECALL K0L (Interim Notice K1L)
Certain 2020 Model Year Corolla Hybrid
Certain 2019 Model Year Rav4 Hybrid
Certain 2019 – 2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Potential Loss of Power Brake Assist
Model / Years | Production Period | Approximate Total Vehicles | Approximate Stop Sale Dealer Inventory |
2020 Corolla Hybrid | April 2019 – May 2019 | 750 | 97 |
2019 Rav4 Hybrid | April 2019 – June 2019 | 3,300 | 27 |
2019 – 2020 Prius Prime | April 2019 – May 2019 | 400 | 131 |
2019 Prius | April 2019 – May 2019 | 2,050 | 796 |
![]() |
STOP! DO NOT SELL NEW VEHICLES IN DEALER INVENTORY. Refer to Dealer Inventory Procedures section for more details. | ![]() |
On July 24 2019, Toyota filed a Noncompliance Information Report (NCIR) with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety (Noncompliance) Recall on certain 2020 model year Corolla Hybrid, certain 2019 Rav4 Hybrid, certain 2019 – 2020 Prius Prime and certain 2019 Prius vehicles.
Condition
In the subject vehicles, there is a possibility the brake booster pump may have been manufactured improperly, and in some cases, it may stop operating. If the brake booster pump stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
Remedy
Toyota is currently preparing the remedy. When the remedy becomes available, based on the vehicle identification number or an inspection, the dealer will replace the brake booster pump with a new one, if necessary, FREE OF CHARGE.
Covered Vehicles
There are approximately 6,500 vehicles covered by this Safety (Noncompliance) Recall. Approximately 8 vehicles involved in this Safety (Noncompliance) Recall were distributed to Puerto Rico.
Owner Letter Mailing Date
Toyota will begin to notify owners via first-class mail by mid-September.
Toyota makes significant effort to obtain current customer name and address information from each state through industry resources when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety (Noncompliance) Recall announcement, it is the dealership’s responsibility to forward the owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS.
Dealer Inventory Procedures
New Vehicles in Dealership Inventory
There are approximately 1,051 vehicles in new dealer inventory as of July 23, 2019.
![]() | Under Title 49, Section 30112 of the United States Code, a dealer cannot sell, offer for sale, or introduce or deliver for introduction in interstate commerce a new motor vehicle when it is aware that the vehicle does not comply with an applicable Federal Motor Vehicle Safety Standard or contains a defect related to motor vehicle safety. Further, 49 Code of Federal Regulations §577.13 requires us to provide the following advisory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.
Toyota |
Vehicle Safety Recall completion should always be verified through TIS. We request your assistance to ensure involved vehicles are identified and not delivered prior to performing the remedy. |
NOTE:
- New vehicles in dealer inventory subject to a Safety Recall must be remedied before delivery into commerce under a sale or lease. Dealer-to-dealer trades as well as vehicle sales between dealers should not be made until a vehicle is remedied.
- Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (https://dealerdaily.toyota.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.
Inspection Reminder Mirror Hang Tags for Covered Vehicles in New Dealer Stock
To easily recognize vehicles involved in this Safety (Noncompliance) Recall, each dealership should utilize Inspection Reminder Hang Tags. Inside the vehicle’s glove box are stickers containing the VIN. Apply one of these stickers to the hang tag and install the hang tag in the vehicle. A sample copy of the Inspection Reminder Hang Tag has been included for your reference.
Part Number | Description | Quantity |
00411-140003 | Inspection Mirror Hang Tag | 25 Per Pack |
NOTE: Dealerships can order hang tags from the Material Distribution Center (MDC).
Pre-Owned Vehicles in Dealer Inventory
Toyota typically requests that dealers NOT deliver any pre-owned vehicles in dealer inventory that are covered by a Safety (Noncompliance) Recall unless the defect has been remedied. In this case, until remedy parts are available, delivery of a pre-owned vehicle is acceptable if disclosed to the customer that the vehicle is involved in this Safety (Noncompliance) Recall and that the remedy is currently being prepared by Toyota
.
Toyota expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. Toyota
and the dealer may use this information to contact the customer when the remedy becomes available.
Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota.com. In the subject line of the email, state “Disclosure Form K0L/K1L” and include the VIN.
NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (https://dealerdaily.toyota.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.
Toyota Certified Used Vehicle (TCUV)
The TCUV policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as a TCUV until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have been completed on that vehicle.
Toyota Rent-A-Car (TRAC) & Service Loaners
Toyota requests that dealers remove all TRAC and Service Loaner vehicles from service that are covered by a Safety Recall unless the defect has been remedied.
Customer Handling, Parts Ordering, and Remedy Procedures
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter and/or the Safety (Noncompliance) Recall. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent message is communicated.
Customers with additional questions or concerns are asked to please contact the Toyota Customer Experience Center (1-888-270-9371) – Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Tania Saldana (859) 815-9968 in Toyota Corporate Communications. Please do not provide this number to customers. Please provide this contact only to media.
Warranty Reimbursement Procedures
Alternate Transportation Reimbursement Procedure
Until the remedy is available, customers who are uncomfortable driving their vehicle during the interim phase may receive alternative transportation which can be claimed for $35 per day.
NOTE:
- Toyota is currently preparing the rental opcodes and will update this document once they become available.
- Rental invoice MUST be attached to all rental claims. These claims may be subject to debit if rental invoice is not attached.
- Rentals that exceed the maximum allowable daily rate will require DSPM authorization per the Toyota Transportation Assistance Policy (TTAP).
Campaign Designation / Phase Decoder
Please review this entire package with your Service and Parts staff to familiarize them with the proper step-bystep procedures required to implement this Safety (Noncompliance) Recall.
Thank you for your cooperation.
TOYOTA MOTOR SALES, U.S.A., INC.
SAFETY (NONCOMPLIANCE) RECALL K0L (Interim Notice K1L)
Certain 2020 Model Year Corolla Hybrid
Certain 2019 Model Year RAV4 Hybrid
Certain 2019 – 2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Potential Loss of Power Brake Assist
Frequently Asked Questions
Original Publication Date: July 24, 2019
Q1: | What is the condition? | |||||||||||||||||||||
A1: | In the subject vehicles, there is a possibility the brake booster pump may have been manufactured improperly, and in some cases, it may stop operating. If the brake booster pump stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
| |||||||||||||||||||||
Q2: | Are there any warnings that this condition exists? | |||||||||||||||||||||
A2: | No. However, if the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will sound prior to losing power brake assist.
![]() NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Customer Support Program.
| |||||||||||||||||||||
Q3: | If the condition occurs, will the brakes remain operational? | |||||||||||||||||||||
A3: | If the condition has occurred, the brakes will remain operational. However, the condition may result in loss of the power braking assist feature and, therefore, more force may need to be applied to the brake pedal to stop the vehicle.
| |||||||||||||||||||||
Q4: | What is Toyota![]() | |||||||||||||||||||||
A4: | Toyota![]() ![]() ![]()
| |||||||||||||||||||||
Q5: | Which and how many vehicles are covered by this Safety (Noncompliance) Recall? | |||||||||||||||||||||
A5: | There are approximately 6,500 vehicles covered by this Safety (Noncompliance) Recall.
| |||||||||||||||||||||
Q6: | What if I have additional questions or concerns? | |||||||||||||||||||||
A6: | If you have additional questions or concerns, please contact the Toyota![]()
|
July 24, 2019
NONCOMPLIANCE INFORMATION REPORT
- Vehicle Manufacturer Name:
Toyota Motor Corporation, [“TMC”]
1, Toyota-cho, Toyota
-city,
Aichi, 471-8571, Japan
Toyota Motor Manufacturing Canada Inc. [“TMMC”]
1717 Dundas Street, Woodstock, Ontario, Canada N4S 0A4
Affiliated U.S. Sales Company
Toyota Motor North America, Inc. [“TMNA”]
6565 Headquarters Drive, Plano, TX 75024
Manufacturer of the Brake Booster Pump
ADVICS CO., LTD.
4-29, Nitto-cho, Handa-city
Aichi, 475-0033, Japan +81-569-77-7000
- Identification of Involved Vehicles:
Based on production records, we have determined the involved vehicle population to be the vehicles listed in the table below.
Make/Car Line | Model Year | Manufacturer | Production Period |
Toyota![]() | 2020 | TMC | April 25, 2019 through May 31, 2019 |
Toyota![]() | 2019 | TMC | April 26, 2019 through May 31, 2019 |
Toyota![]() | 2019 – 2020 | TMC | April 26, 2019 through May 31, 2019 |
RAV4 HV | 2019 | TMC & TMMC | April 26, 2019 through June 3, 2019 |
Lexus / ES300h | 2019 | TMC | May 21, 2019 |
Lexus / LS500 | 2019 | TMC | May 15, 2019 through May 31, 2019 |
Lexus / LS500h | 2019 | TMC | May 17, 2019 through May 27, 2019 |
Lexus / LC500 | 2019 | TMC | May 15, 2019 through June 3, 2019 |
Lexus / UX250h | 2019 | TMC | May 6, 2019 through May 31, 2019 |
Applicability | Part Number | Part Name | Component Description |
Toyota![]() | 47070-47070 | Pump Assy, Brake Booster w/ Accumu lator | Brake Booster Pump |
Toyota![]() | |||
Toyota![]() | |||
RAV4 HV | 47070-42030 | ||
Lexus / ES300h | 47070-33050 | ||
Lexus / LS500 | 47070-50050 | ||
Lexus / LS500h | |||
Lexus / LC500 | 47070-11010 | ||
Lexus / UX250h | 47070-12030 |
Note: (1) Although the involved vehicles are within the above production period range, not all vehicles in this range were sold in the U.S.
(2) Only vehicles in the above production range which had a brake booster pump containing a plastic brush holder produced with an improper shape discussed below could be affected.
- Total Number of Vehicles Involved:
Total: 6,925
- Percentage of Vehicles Estimated to Actually Contain the Noncompliance:
Based on production records during the specific manufacturing process discussed below, Toyota estimates approximately 25% of the vehicle population may contain a brake booster pump which was manufactured with inappropriate parts. However, whether the noncompliance is present on each potentially affected vehicle depends on the variation of each individual part.
- Description of Noncompliance:
The subject vehicles are equipped with a brake booster pump consisting of an accumulator and a pump motor which contains a plastic brush holder to hold the motor brushes. There is a possibility that the plastic brush holder may have been produced with an improper shape, causing one of the brushes to become stuck in the brush holder. If this were to occur, the brush would be unable to maintain an electrical connection within the motor and may cause the pump motor to stop operating. If the pump motor stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, depending on brake fluid pressure in the accumulator and brake pedal stroke amount, braking assist could be lost completely after several attempts to apply the brake pedal. In addition, the Vehicle Stability Control system will become deactivated, and other vehicle features could be affected. A sudden and complete loss of braking assist while driving could increase the vehicle stopping distance and may increase the risk of a crash. Further, deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the requirements of FMVSS No. 126, paragraph S5.1.2, which could increase the risk of a crash.
- Test Results and Other Information:
In late May 2019, warning lights were found illuminated on certain vehicles during a final inspection process for braking and/or while driving from the final inspection line to the vehicle yard at certain Toyota manufacturing plants. Toyota
inspected these vehicles and found Diagnostic Trouble Codes related to the brake booster pump. Toyota
and the supplier investigated the recovered brake booster pumps. The brush holder within the pump motor was found to be out-of-specification. The supplier found that a component of the upper mold of the die at one of two molding facilities used to produce brush holders was replaced on April 11, 2019, creating this condition. If the brush holder is out-of-specification, the Vehicle Stability
Control system may become deactivated. (In addition, the Regenerative Brake, Antilock
Brake, Electronic Brake force Distribution, Traction Control, Brake Assist, Brake Hold, PreCrash Brake, Adaptive Cruise Control, Intuitive Parking Assist, Intelligent Clearance Sonar, Emergency Stop Signal and Active Cornering Assist system will also become deactivated for certain vehicles, and for some vehicle models, the Electrical Parking Brake system function will also be limited.) As a result, it was determined on July 18, 2019, that some vehicles may not meet the requirement of S5.1.2 of FMVSS 126.
- Description of Corrective Repair Action:
All known owners of the subject vehicles will be notified by first class mail to return their vehicles to a Toyota or a Lexus dealer. For all involved vehicles, based on the vehicle identification number or an inspection, the dealer will replace the brake booster pump, if necessary, with a new one at no cost.
Reimbursement Plan for pre-notification remedies
As the owner notification letters will be mailed out well within the active period of the Toyota/Lexus New Vehicle Limited Warranty, all involved vehicle owners for this recall would have been provided a repair at no cost under Toyota
’s or Lexus’s Warranty.
- Recall Schedule:
Notifications to owners of the affected vehicles will occur by September 22, 2019. A copy of the draft owner notification letter(s) will be submitted as soon as available.
- Distributor/Dealer Notification Schedule:
Notifications to distributors/dealers will be sent on July 24, 2019. Copies of dealer communications will be submitted as they are issued.
- Manufacturer’s Campaign Number:
Toyota’s Campaign Number: [Interim / Remedy] K1L / K0L
Lexus’ Campaign Number: [Interim / Remedy] K2F / KLF
SEOCONTENT-START
This notice applies to your vehicle:
VIN ABCDEFGH987654321
Spanish translation on back side
Traducción en español KLF Interim en el lado inverso
INTERIM NOTICE
We are currently preparing the remedy.
We will notify you again when the
remedy is available.
Lexus Division
Toyota Motor Sales, U.S.A., Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
IMPORTANT SAFETY RECALL (Interim Notice)
Certain 2019 Model Year UX 250h Vehicles
Potential Loss of Power Brake Assist
NHTSA Recall No. 19V-544
Dear <FirstName/LastName>:
This notice is sent to you in accordance with the National Traffic and
Motor Vehicle Safety Act. Lexus has decided that certain 2019 model
year UX 250h vehicles fail to conform to Federal Motor Vehicle Safety
Standard (FMVSS) No. 126, Electronic Stability Control Systems.
You received this notice because our records, which are based primarily
on state registration and title data, indicate that you are the current owner.
What is the condition?
In the subject vehicles, there is a possibility the brake booster pump
may stop operating. Braking assist could be lost completely after
several brake pedal applications, resulting in increased stopping
distance. Also, the Vehicle Stability Control will become deactivated,
and other vehicle features could be affected. Deactivating the Vehicle
Stability Control system may cause the subject vehicles to not meet the
certain requirements of FMVSS No. 126. A deactivated Vehicle
Stability Control or a sudden and complete loss of braking
assist while driving could increase the risk of a crash.
What will Lexus do?
Lexus is currently preparing the remedy. When the remedy becomes available, all known owners of the subject vehicles will be notified by first class
mail to return their vehicles to an authorized Lexus dealer. Any authorized Lexus dealer will replace the brake booster pump with a new one,
FREE OF CHARGE to you.
What Should You Do?
???? We appreciate your patience while we prepare the
remedy. We will notify you again when the remedy is
available. Your local Lexus dealer will be more than
happy to answer any of your questions.
???? To find a dealer near you, visit www.lexus.com/dealers.
???? For more information on this and other Safety Recalls, including
Frequently Asked Questions, visit www.lexus.com/recall.
Input your full 17-digit Vehicle Identification Number (VIN)
noted above to review information specific to your vehicle.
???? If you require further assistance, you may contact the Lexus
Guest Experience Center at 1 800-255-3987 Monday
through Friday, 7:00 a.m. to 7:00 p.m., Saturday 7:00 a.m. .to
5:00 p.m. Central Time.
This is an important Safety Recall.
We appreciate your patience while we prepare the remedy.
You will receive a second owner notification letter when the remedy is available.
If the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will sound prior to losing power brake assist.
NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Safety (Noncompliance) Recall.
If the vehicle is experiencing the condition described and you are unable to drive the vehicle to the dealership, please contact your local
authorized Lexus dealer who will arrange for vehicle pickup.
What if you are not the owner or operator of this vehicle?
If you are a vehicle lessor, Federal Law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the
lessee within ten days.
If you know the current owner or operator, please forward this letter to them.
If you would like to update your vehicle ownership or contact information, you may do so by registering at https://drivers.lexus.com/lexusdrivers/.
You will need your full 17-digit Vehicle Identification Number (VIN) to input the new information.
If you believe that the dealer or Lexus has failed or is unable to remedy the defect within a reasonable time or without charge, you may submit
a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or
call the toll free Vehicle Safety Hot Line at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
We have sent this notice in the interest of your continued satisfaction with our products. We sincerely regret any inconvenience this condition may
have caused you.
Thank you for driving a Lexus.
Sincerely,
Lexus, A Division of Toyota Motor Sales, USA
Master Warning Light
(Yellow)
Brake System
Warning Light and
Warning Buzzer
(Red)
Brake System
Warning Light
(Red)
ABS Warning Light
(Yellow)
SLIP Indicator
(Yellow)
BRAKE ABS
Lexus Division
Toyota Motor Sales, U.S.A., Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
KLF Interim
AVISO PROVISIONAL
Estamos preparándonos para el remedio.
Le enviaremos un nuevo aviso cuando
el remedio esté disponible.
English version on front side
Versión en inglés en el frente
Este aviso aplica a su vehículo:
VIN ABCDEFGH987654321
IMPORTANTE RETIRO DE SEGURIDAD (Aviso Provisional)
Ciertos vehículos modelo UX 250h del año 2019
Posible pérdida de la asistencia de frenos de potencia
No. de retiro de NHTSA 19V-544
Estimado (nombre/apellido del cliente):
Esta notificación se le envía de acuerdo con los requisitos establecidos en
el Acta de Tráfico Nacional y de Seguridad de Vehículos Motorizados.
Lexus ha decidido que modelos UX 250h del año 2019 no cumplen
con la Norma Federal de Seguridad para Vehículos Motorizados
(FMVSS, por sus siglas en inglés) No. 126 “Sistemas Electrónicos de
Control de Estabilidad”.
Usted recibió este aviso porque nuestros registros, basados
principalmente en la información de registro y titularidad estatal,
indican que usted es el propietario actual.
¿Cuál es la condición?
En los vehículos afectados, existe la posibilidad de que la bomba del
reforzador del freno deje de funcionar correctamente. Se podría
perder la asistencia al frenado completamente tras presionar el pedal
del freno varias veces, lo que aumentaría la distancia de frenado.
Además, se desactivará el sistema de Control de Estabilidad del
Vehículo y también podrían verse afectadas otras funciones. La
desactivación del sistema de Control de Estabilidad del Vehículo
puede hacer que los vehículos afectados no cumplan ciertos
requisitos de la FMVSS No. 126. La desactivación del Control
de Estabilidad del Vehículo o la pérdida repentina y
completa de la asistencia al frenado mientras se está
conduciendo el vehículo podría aumentar el riesgo de
colisión.
¿Qué hará Lexus?
Actualmente, Lexus está preparando la reparación. Cuando la reparación esté disponible, se avisará por correo de primera clase a todos los
propietarios conocidos de los vehículos afectados para que lleven sus vehículos a un concesionario Lexus autorizado. Cualquier concesionario
Lexus autorizado reemplazará la bomba del reforzador del freno por una nueva SIN CARGOpara usted.
¿Qué Debe Hacer Usted?
???? Agradecemos su paciencia mientras estamos
preparando la reparación. Le enviaremos un nuevo
aviso cuando el remedio esté disponible. Su
concesionario Lexus local responderá con gusto a
todas sus preguntas.
???? Para encontrar su concesionario más cercano, visite
www.lexus.com/dealers.
???? Para más información acerca de este Retiro de Seguridad
y otros, incluidas las preguntas más frecuentes, visite
www.lexus.com/recall. Ingrese su Número de Identificación
del Vehículo (VIN) de 17 dígitos que aparece en la parte
superior para revisar la información específica a su vehículo.
???? Si necesita más asistencia, puede comunicarse con el Centro de
Experiencia del Cliente de Lexus, al 1 800-255-3987, de lunes
a viernes, 7:00 a.m. a 7:00 p.m., sábados, 7:00 a.m. a 5:00 p.m.,
Hora Central.
Este es un Retiro de Seguridad importante.
Agradecemos su paciencia mientras estamos preparando la reparación.
Recibirá una segunda carta de comunicación a los propietarios cuando esta reparación esté disponible.
Si se presenta la condición, se iluminarán múltiples luces de aviso y mensajes y se emitirá una alarma sonora antes de perder la asistencia de
frenos de potencia.
NOTA: es posible que las luces mencionadas anteriormente se iluminen y que la condición no esté relacionada con este retiro de seguridad
(por incumplimiento).
Si el vehículo está experimentando la condición descrita y usted no puede conducir el vehículo hasta el concesionario, contacte con su
concesionario Lexus autorizado local para que dispongan la recogida del vehículo.
¿Qué sucede si usted no es el propietario o usuario de este vehículo?
Si usted es arrendador del vehículo, la Ley Federal exige que toda persona que arrienda vehículos y reciba este aviso de retiro de seguridad
envíe una copia del mismo al arrendatario dentro de los diez días.
Si conoce al propietario o usuario actual del vehículo, por favor, reenvíeles esta carta.
Si desea actualizar la información de propiedad de su vehículo o de contacto, puede hacerlo registrándose en
https://drivers.lexus.com/lexusdrivers/. Necesitará su Número de Identificación del Vehículo (VIN) de 17 dígitos para ingresar la nueva información.
Si considera que el concesionario o Lexus no han logrado o no pueden solucionar el defecto dentro de un plazo razonable o sin cargo para
usted, puede presentar una queja al Administrador, a la National Highway Traffic Safety Administration [Administración Nacional de Seguridad
Vial en Autopistas], 1200 New Jersey Avenue S.E., Washington, DC 20590, o llame sin costo a la línea directa de Seguridad Automotor al
1-888-327-4236 (TTY: 1-800-424-9153), o visite https://www.safercar.gov.
Hemos enviado este aviso porque estamos interesados en su constante satisfacción con nuestros productos. Lamentamos sinceramente cualquier
inconveniente que esta condición le haya podido causar.
Gracias por conducir un Lexus.
Atentamente,
Lexus, A Division of Toyota Motor Sales, USA
Luz de aviso principal
(amarilla)
Luz de aviso del sistema
de frenos y alarma
sonora de aviso
(roja)
Luz de aviso del
sistema de frenos
(roja)
Luz de aviso del
sistema ABS
(amarilla)
Aviso de deslizamiento
(amarilla)
BRAKE ABS
*************************************
TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL K0L
POTENTIAL LOSS OF POWER BRAKE ASSIST
CERTAIN 2019 RAV4 HYBRID
The repair quality of covered vehicles is extremely important to Lexus. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently hold at least one of the following certification levels:
• Certified Technician (Chassis)
• Expert Technician (Chassis)
• Master Technician
• Master Diagnostic Technician
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
Covered
Campaign completed, return
the vehicle to the customer
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the RO.
2. Check Vehicle Inquiry System for
eligibility.
..Not Covered.. No further action required
Install NEW Brake Booster into vehicle
Remove Brake Booster Assembly from
vehicle
II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a. Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match.
b. Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and
that it has not already been completed.
Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not
affected or were previously completed, even by another dealer.
3
III. PREPARATION
A. PARTS
Model Part Number Part Description Quantity
RAV4 04009-56942 Brake Pump Assy w/ Accumulator 1
B. TOOLS & EQUIPMENT
• Techstream • Standard Hand Tools • Torque Wrench
C. MATERIALS
• Brake Fluid: SAE J1703 or FMVSS No. 116 DOT 3; SAE J1704 or FMVSS No. 116 DOT 4
IV. BACKGROUND
In the subject vehicles, there is a possibility the brake booster pump may have been
manufactured improperly, and in some cases, it may stop operating. If the brake booster pump
stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will
sound. In this condition, braking assist could be lost completely after several brake pedal
applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control
will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle
Stability Control system may cause the subject vehicles to not meet the certain requirements of
FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking
assist while driving could increase the risk of a crash.
4
V. COMPONENTS
5
6
7
8
VI. REMOVE ORIGINAL BRAKE BOOSTER PUMP
1. CHECK FOR DTC’S
a. Using a Techstream, check for Diagnostic Trouble Codes.
Note: This Safety Recall covers only the replacement of the
brake booster pump, as detailed in these instructions. It does
not cover the diagnosis or replacement of any other parts on
the vehicle, including the hybrid system.
2. REMOVE THE BRAKE BOOSTER PUMP
a. Follow the Repair Manual procedure to remove the brake booster pump.
BRAKE SYSTEM (OTHER): BRAKE BOOSTER PUMP(w/o Vacuum Brake Booster):
REMOVAL; 2019 MY RAV4 RAV4 HV RM100000001HIKJ
Note: Clamp the rubber hose between the reservoir and the brake booster pump to prevent
the reservoir from draining completely during the pump removal procedure.
9
VII. INSTALL NEW BRAKE BOOSTER PUMP
1. INSTALL NEW BRAKE BOOSTER PUMP
a. Follow the Repair Manual procedure to install the NEW brake booster pump.
BRAKE SYSTEM (OTHER): BRAKE BOOSTER PUMP(w/o Vacuum Brake Booster):
INSTALLATION; 2019 MY RAV4 RAV4 HV RM100000001GILK
Note: When torqueing the master cylinder tube in Step #4, use the following chart to correctly adjust
the torque when using a crowfoot wrench.
2. CLEAR DTC’S
a. Using a Techstream, perform a Health Check.
b. Clear any DTC’s that may have been set during this
process.
c. Perform a second Health Check to confirm that no faults
are present.
Note: This Safety Recall covers only the replacement of the
brake booster pump, as detailed in these instructions. It does
not cover the diagnosis or replacement of any other parts on
the vehicle, including the hybrid system.
◄ VERIFY REPAIR QUALITY ►
▪ Confirm the braking performance is normal.
▪ Confirm the brake fluid level is correct.
▪ Confirm there are no DTC’s present.
If you have any questions regarding this update, please contact your regional representative.
10
VIII. APPENDIX
A. PARTS DISPOSAL
As required by Federal Regulations, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER
H 0 A
Year Campaign is Launched
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
Etc…
Repair Phase
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc…
Current Campaign Letter
for this year
0 = Remedy
1 = Interim (Remedy not yet
available) will change to
when the Remedy is available
(May use other characters in
unique cases)
Examples:
C1B = Launched in 2012, Interim Phase, 2nd Campaign Launched in 2012
E0A = Launched in 2014, Remedy Phase, 1st Campaign Launched in 2014
H0A = Launched in 2017, Remedy Phase, 1st Campaign Launched in 2017.
***********************************
TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL K0L
POTENTIAL LOSS OF POWER BRAKE ASSIST
CERTAIN 2019 PRIUS
CERTAIN 2019-2020 PRIUS PRIME
The repair quality of covered vehicles is extremely important to Lexus. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently hold at least one of the following certification levels:
• Certified Technician (Chassis)
• Expert Technician (Chassis)
• Master Technician
• Master Diagnostic Technician
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
Covered
Campaign completed, return
the vehicle to the customer
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the RO.
2. Check Vehicle Inquiry System for
eligibility.
..Not Covered.. No further action required
Install NEW Brake Booster into vehicle
Remove original Brake Booster
Assembly from vehicle
Perform Brake Booster Inspection Test
and Brake Pedal Test
Do the test results require replacement
of the Brake Booster?
Yes No
II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a. Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match.
b. Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and
that it has not already been completed.
Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not
affected or were previously completed, even by another dealer.
3
III. PREPARATION
A. PARTS
Model
Part Number
Part Description
Quantity
Prius, Prius Prime
04009-56647
Brake Pump Assy w/ Accumulator
1
B. TOOLS & EQUIPMENT
• Techstream
• Standard Hand Tools
• Torque Wrench
C. MATERIALS
• Brake Fluid: SAE J1703 or FMVSS No. 116 DOT 3; SAE J1704 or FMVSS No. 116 DOT 4
IV. BACKGROUND
In the subject vehicles, there is a possibility the brake booster pump may have been manufactured improperly, and in some cases, it may stop operating. If the brake booster pump stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
4
V. COMPONENTS
5
6
7
VI. BRAKE BOOSTER PUMP INSPECTION TEST
1. CHECK FOR DTC’S
a. Using a Techstream, check for Diagnostic Trouble Codes.
Note: This Safety Recall covers only the replacement of the brake booster pump, as detailed in these instructions. It does not cover the diagnosis or replacement of any other parts on the vehicle, including the hybrid system.
It is critical that there are no DTC’s present for the following Brake Booster Pump inspection. Correct any DTC’s before proceeding.
2. CONFIRM VEHICLE CONDITION
a. Check the following items before proceeding:
• D/C Cut Fuse is installed (installed during PDS)
• No DTC’s are present before starting the test. The Inspection Test will return a false result after a few minutes of operation if DTC’s are present.
• Battery Voltage on the Techstream is sufficient for at least 25 minutes of operation.
• Vehicle is Ready On
• Hood is open to allow heat to escape
• Techstream software is closed. If the Techstream software is communicating with the vehicle, the inspection tool will not operate correctly.
3. RUN BRAKE BOOSTER CHECK TOOL
The Brake Booster Check Tool will run the Brake Booster Pump for 25 minutes, cycling the pump on and off in 5 second intervals. At the end of the test, the software will indicate if it is necessary to replace the brake booster pump. DO NOT close this screen until a photo is taken for documentation.
a. Open the following link to begin the test:
Brake Booster Check Tool
b. Select “Next” to begin the test.
c. Monitor the vehicle and Techstream battery voltage until the test is completed.
d. When the test is completed, TAKE A PHOTO OF THE RESULTS SCREEN.
4. SEND PHOTO TO QUALITY COMPLIANCE
a. Email the photo to: Quality_Compliance@toyota.com
Subject: K0L (VIN Number)
Note: The photo is being retained for documentation purposes. Quality Compliance will not respond to the email. Continue with the next step once the email is sent.
8
b. After the test, review the results and determine the next step in the flowchart below:
Does the Check Tool indicate that it is
necessary to exchange the ASSY?
Continue to Step #4 below
Continue to Section VII. DISASSEMBLY
on p. 8
YES.. No Need..
Depress brake pedal 5 times
5. PERFORM BRAKE PEDAL TEST
a. Depress the brake pedal 5 times.
b. Check for the following DTC’s:
• C1252
• C1253
• C1256
c. After depressing the brake pedal 5 times, determine the next step in the flowchart
below:
Are DTC s C1252, C1253 or C1256
present?
Replacement of the Booster Pump is not
required. Campaign is Complete. Vehicle
can now be returned to customer.
Continue to Section VII. DISASSEMBLY
on p. 8
YES.. No..
If it is necessary to run the inspection test a second time, wait an hour
before restarting the test to lower the temperature of the booster pump
motor.
VII. DISASSEMBLY
1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
a. Follow the Repair Manual procedure to remove the windshield wiper assembly.
WIPER / WASHER: FRONT WIPER MOTOR: REMOVAL; 2016 – 2020 MY Prius
RM100000000S1MH
9
2. REMOVE HEATER AIR DUCT SPLASH SHIELD
a. Disengage the 2 claws.
3. REMOVE WATER GUARD PLATE LH
a. Disengage the claw.
4. REMOVE COWL BODY MOUNTING REINFORCEMENT LH
a. Remove the 4 bolts.
5. REMOVE OUTER COWL TOP PANEL
a. Disengage the clamps and separate the wire harness.
10
b. Remove the 7 bolts, 4 nuts to remove the cowl top panel.
VIII. REMOVE ORIGINAL BRAKE BOOSTER PUMP
1. DISCONNECT BRAKE BOOSTER CONNECTOR
a. Confirm the Power Switch is OFF.
b. Release the lock lever and disconnect the brake booster pump connector.
c. Disconnect the connector from the fluid reservoir on the master cylinder assembly.
Depress brake pedal 40 times to bleed accumulator pressure
2. PERFORM ACCUMULATOR PRESSURE ZERO DOWN
a. Verify the brake booster connector is disconnected, as performed in Step# 1.
b. Remove brake fluid, if necessary, from the reservoir so that the level is below the Full mark.
c. Depress the brake pedal 40 times to bleed the accumulator pressure back to the reservoir.
d. Confirm the brake pedal is firm.
Removing fluid from the reservoir is necessary to insure there is capacity available when the system bleeds the fluid in the accumulator back to the reservoir.
Note: During this procedure, it is normal for the buzzer to sound due to the low accumulator pressure.
11
3. SEPARATE NO. 1 BRAKE ACTUATOR TUBE
a. Slide the clip and remove the hose from the No. 1 brake actuator tube.
b. Raise the brake actuator tube to minimize brake fluid drainage.
Note: Be prepared to plug the hose as fluid from the reservoir will leak.
c. Separate the No. 1 brake actuator hose from the clamp.
4. REMOVE ACCUMULATOR TO MASTER CYLINDER TUBE
a. Disengage the claw to separate the clamp cover.
b. Disengage the 3 clamps and remove the accumulator to master cylinder tube.
12
c. Using a union nut wrench, disconnect the accumulator to master cylinder tube from the booster pump assembly.
d. Remove the bolt.
e. Gently slide the tube away from the brake booster.
Note: Be careful when moving the accumulator to master cylinder tube as it is still connected to the master cylinder.
5. REMOVE BRAKE BOOSTER PUMP
a. Disengage the claw and clamp to separate the wire harness from the bracket.
b. Remove the nut to separate the brake booster pump from the bracket.
c. Separate the brake booster pump from the bracket.
Be cautious when removing the brake booster to pump to prevent damage to other components.
Note: When removing the brake booster pump, be cautious of the mounting bushings as they may fall out. These will be reused with the new booster pump assembly.
d. Remove the brake booster pump assembly as shown in the illustrations.
13
6. REMOVE NO. 1 BRAKE ACTUATOR HOSE
a. Slide the clip and remove the hose from the booster pump.
7. REMOVE BRAKE TUBE CLAMP BRACKET
a. Remove the bolt and the brake tube clamp.
IX. INSTALL NEW BRAKE BOOSTER PUMP
1. INSTALL BRAKE TUBE CLAMP BRACKET
a. Install the bracket and bolt onto the NEW brake booster pump.
Torque: 7.0 N∙m {71 kgf∙cm, 62 in.lbs}
2. INSTALL NO. 1 BRAKE ACTUATOR HOSE
a. Install the hose onto the NEW brake booster, aligning the mark on the hose with the rib on the pump.
b. Install the clip within the range shown.
14
3. INSTALL NEW BRAKE BOOSTER
a. Temporarily install the NEW brake booster pump assembly as shown in the illustrations.
Note: Be sure to feed the wire harness and brake actuator hose properly through the mounting bracket, as it was removed.
b. Install the nut on the NEW brake booster.
Torque: 5.4 N∙m, {55 kgf∙cm, 48 in.lbs}
Note: Be sure that the mount bushings and collars are properly installed.
4. INSTALL ACCULUMATOR TO MASTER CYLINDER TUBE
a. Temporarily install the accumulator to master cylinder tube to the NEW brake booster pump.
b. Install the bracket retaining bolt.
Torque: 7.0 N∙m {71 kgf∙cm, 62 in.lbs}
c. Using a union nut wrench, tighten the accumulator to brake master cylinder tube.
Torque: 15.2 N∙m {155 kgf∙cm, 132 in.lbs}
Note: When torqueing the master cylinder tube, use the following chart to correctly adjust the torque when using a crowfoot wrench.
15
5. INSTALL NO. 1 BRAKE ACTUATOR HOSE
a. Install the hose into the hose clamp.
b. Connect the No. 1 brake actuator hose to the No. 1 brake actuator tube.
c. Slide the clip to secure the hose.
d. Engage the 3 clamps to install the accumulator to master cylinder tube.
e. Engage the claw to close the clamp cover.
16
f. Add approved brake fluid to the reservoir until the fluid level is at the MAX line (*a).
Standard: Brake Fluid SAE J1703 or FMVSS No. 116 DOT 3
SAE J1704 or FMVSS No. 116 DOT 4
6. CONNECT ENGINE ROOM MAIN WIRE CONNECTORS
a. Verify that the brake fluid reservoir is full.
b. Connect the connector to the brake booster pump and lock the lever as shown.
The Brake Booster Pump will probably run when this electrical connection is made. Be sure that the brake fluid reservoir is full before connecting the electrical connector.
c. Connect the connector to the fluid reservoir on the master cylinder assembly.
7. BLEED BRAKE SYSTEM
a. Follow the Repair Manual procedure to bleed the air from the brake system.
BRAKE SYSTEM (OTHER): BRAKE FLUID: BLEEDING; 2016 – 2020 MY Prius RM100000000QFW0
17
8. CLEAR DTC’S
a. Using a Techstream, perform a Health Check.
b. Clear any DTC’s that may have been set during this process.
c. Perform a second Health Check to confirm that no faults are present.
Note: This Safety Recall covers only the replacement of the brake booster pump, as detailed in these instructions. It does not cover the diagnosis or replacement of any other parts on the vehicle, including the hybrid system.
9. INSTALL OUTER COWL TOP PANEL
a. Install the outer cowl top panel with 7 bolts and 4 nuts.
Torque:
Bolts: 12 N∙m {122 kgf∙cm, 99 in.lbs}
Nuts: 50 N∙m {510 kgf∙cm, 37 ft.lbs}
10. INSTALL COWL BODY MOUNTING REINFORCEMENT LH
a. Install the 4 bolts.
Torque: 12 N∙m {122 kgf∙cm, 99 in.lbs}
b. Engage the clamps to secure the wire harness.
18
11. INSTALL WATER GUARD PLATE LH
a. Engage the claw.
12. INSTALL HEATER AIR DUCT SPLASH SHIELD
a. Engage the 2 claws.
13. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
a. Follow the Repair Manual procedure to install the windshield wiper assembly.
WIPER / WASHER: FRONT WIPER MOTOR: INSTALLATION; 2016 – 2020 MY Prius RM100000000S1MG
◄ VERIFY REPAIR QUALITY ►
▪ Confirm the braking performance is normal.
▪ Confirm the brake fluid level is correct.
▪ Confirm there are no DTC’s present.
If you have any questions regarding this update, please contact your regional representative.
19
X. APPENDIX
A. PARTS DISPOSAL
As required by Federal Regulations, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER
H 0 A
Year Campaign is Launched
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
Etc…
Repair Phase
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc…
Current Campaign Letter
for this year
0 = Remedy
1 = Interim (Remedy not yet
available) will change to
when the Remedy is available
(May use other characters in
unique cases)
Examples:
C1B = Launched in 2012, Interim Phase, 2nd Campaign Launched in 2012
E0A = Launched in 2014, Remedy Phase, 1st Campaign Launched in 2014
H0A = Launched in 2017, Remedy Phase, 1st Campaign Launched in 2017.
*************************************
TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL K0L
POTENTIAL LOSS OF POWER BRAKE ASSIST
CERTAIN 2020 COROLLA HYBRID
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently hold at least one of the following certification levels:
• Certified Technician (Chassis)
• Expert Technician (Chassis)
• Master Technician
• Master Diagnostic Technician
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
Covered
Campaign completed, return
the vehicle to the customer
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the RO.
2. Check Vehicle Inquiry System for
eligibility.
..Not Covered.. No further action required
Install NEW Brake Booster into vehicle
Remove original Brake Booster
Assembly from vehicle
Perform Brake Booster Inspection Test
and Brake Pedal Test
Do the test results require replacement
of the Brake Booster?
Yes No
II. IDENTIFICATION OF AFFECTED VEHICLES
• Compare the vehicle VIN to the VIN listed on the Repair Order to ensure they match
• Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Safety Recall,
and that it has not already been completed prior to dealer shipment or by another dealer.
• TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not
affected or were completed by another dealer.
3
III. PREPARATION
A. PARTS
Model
Part Number
Part Description
Quantity
Corolla Hybrid
04009-56647
Brake Pump Assy w/ Accumulator
1
B. TOOLS & EQUIPMENT
• Techstream
• Standard Hand Tools
• Torque Wrench
C. MATERIALS
• Brake Fluid: SAE J1703 or FMVSS No. 116 DOT 3; SAE J1704 or FMVSS No. 116 DOT 4
IV. BACKGROUND
In the subject vehicles, there is a possibility the brake booster pump may have been manufactured improperly, and in some cases, it may stop operating. If the brake booster pump stops operating, multiple warning lights and messages will illuminate, and/or audible chimes will sound. In this condition, braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. In addition, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
4
V. COMPONENTS
5
6
7
VI. BRAKE BOOSTER PUMP INSPECTION TEST
1. CHECK FOR DTC’S
a. Using a Techstream, check for Diagnostic Trouble Codes.
Note: This Safety Recall covers only the replacement of the brake booster pump, as detailed in these instructions. It does not cover the diagnosis or replacement of any other parts on the vehicle, including the hybrid system.
It is critical that there are no DTC’s present for the following Brake Booster Pump inspection. Correct any DTC’s before proceeding.
2. CONFIRM VEHICLE CONDITION
a. Check the following items before proceeding:
• D/C Cut Fuse is installed (installed during PDS).
• No DTC’s are present before starting the test. The Inspection Test will return a false result after a few minutes of operation if DTC’s are present.
• Battery Voltage on the Techstream is sufficient for at least 25 minutes of operation.
• Vehicle is Ready On
• Hood is open to allow heat to escape
• Techstream software is closed. If the Techstream software is communicating with the vehicle, the check tool will not operate correctly.
3. RUN BRAKE BOOSTER CHECK TOOL
The Brake Booster Check Tool will run the Brake Booster Pump for 25 minutes, cycling the pump on and off in 5 second intervals. At the end of the test, the software will indicate if it is necessary to replace the brake booster pump. DO NOT close this screen until a photo is taken for documentation.
a. Open the following link to begin the test:
Brake Booster Check Tool
b. Select “Next” to begin the test.
c. Monitor the vehicle and Techstream battery voltage until the test is completed.
d. When the test is completed, TAKE A PHOTO OF THE RESULTS SCREEN.
4. SEND PHOTO TO QUALITY COMPLIANCE
a. Email the photo to: Quality_Compliance@toyota.com
Subject: K0L (VIN Number)
Note: The photo is being retained for documentation purposes. Quality Compliance will not respond to the email. Continue with the next step once the email is sent.
8
b. After the test, review the results and determine the next step in the flowchart below:
Does the Check Tool indicate that it is
necessary to exchange the ASSY?
Continue to Step #4 below
Continue to Section VII. DISASSEMBLY
on p. 8
YES.. No Need..
Depress brake pedal 5 times
5. PERFORM BRAKE PEDAL TEST
a. Depress the brake pedal 5 times.
b. Check for the following DTC’s:
• C1252
• C1253
• C1256
c. After depressing the brake pedal 5 times, determine the next step in the flowchart below:
Are DTC s C1252, C1253 or C1256
present?
Replacement of the Booster Pump is not
required. Campaign is Complete. Vehicle
can now be returned to customer.
Continue to Section VII. DISASSEMBLY
on p. 8
YES.. No..
If it is necessary to run the inspection test a second time, wait an hour
before restarting the test to lower the temperature of the booster pump
motor.
VII. DISASSEMBLY
1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
a. Follow the Repair Manual procedure to remove the windshield wiper assembly.
WIPER / WASHER: FRONT WIPER MOTOR: REMOVAL; 2020 MY Corolla Corolla
Hatchback Corolla HV RM100000001GUQB
9
2. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
a. Disengage the claws.
3. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY
a. Disconnect the connector
b. Disengage the 2 clamps and separate the wire harness from the outer cowl top panel sub-assembly
c. Remove the 9 bolts, 4 nuts and outer cowl top panel sub-assembly
VIII. REMOVE BOOSTER PUMP
1. DISCONNECT BRAKE BOOSTER CONNECTOR
a. Confirm the Power Switch is OFF.
b. Release the lock lever and disconnect the brake booster pump connector.
10
c. Disconnect the connector from the fluid reservoir on the master cylinder assembly.
Depress brake pedal 40 times to bleed accumulator pressure
2. PERFORM ACCUMULATOR PRESSURE ZERO DOWN
a. Verify the brake booster connector is disconnected, as performed in Step# 1.
b. Remove brake fluid, if necessary, from the reservoir so that the level is below the Full mark.
c. Depress the brake pedal 40 times to bleed the accumulator pressure back to the reservoir.
d. Confirm the brake pedal is firm.
Note: During this procedure, it is normal for the buzzer to sound due to the low accumulator pressure.
3. SEPARATE NO. 1 BRAKE ACTUATOR TUBE
a. Slide the clip and remove the hose from the No. 1 brake actuator tube.
b. Raise the brake actuator tube to minimize brake fluid drainage.
Note: Be prepared to plug the hose as fluid from the reservoir will leak.
c. Separate the No. 1 brake actuator hose from the clamp.
11
4. REMOVE ACCUMULATOR TO MASTER CYLINDER TUBE
a. Using a union nut wrench, disconnect the accumulator to master cylinder tube from the booster pump assembly.
b. Remove the bolt.
Note: Be careful when moving the accumulator to master cylinder tube as it is still connected to the master cylinder.
c. Disengage the claw to separate the clamp cover.
d. Disengage the 3 clamps and remove the accumulator to master cylinder tube.
e. Gently slide the tube away from the brake booster.
5. REMOVE BRAKE BOOSTER PUMP
a. Disengage the claw and clamp to separate the wire harness from the bracket.
12
b. Remove the nut to separate the brake booster pump from the bracket.
c. Separate the brake booster pump from the bracket.
Be cautious when removing the brake booster to pump to prevent damage to other components.
Note: When removing the brake booster pump, be cautious of the mounting bushings as they may fall out. These will be reused in the new booster pump assembly.
d. Remove the brake booster pump assembly as shown in the illustrations.
6. REMOVE NO. 1 BRAKE ACTUATOR HOSE
a. Slide the clip and remove the hose from the booster pump.
7. REMOVE BRAKE TUBE CLAMP BRACKET
a. Remove the bolt and the brake tube clamp.
13
IX. INSTALL NEW BRAKE BOOSTER PUMP
1. INSTALL BRAKE TUBE CLAMP BRACKET
a. Install the bracket and bolt onto the NEW brake booster pump.
Torque: 7.0 N∙m {71 kgf∙cm, 62 in.lbs}
2. INSTALL NO. 1 BRAKE ACTUATOR HOSE
a. Install the hose onto the NEW brake booster, aligning the mark on the hose with the rib on the pump.
b. Install the clip within the range shown.
3. INSTALL NEW BRAKE BOOSTER
a. Temporarily install the NEW brake booster pump assembly as shown in the illustrations.
Note: Be sure to feed the wire harness and brake actuator hose properly through the mounting bracket, as it was removed.
14
b. Install the nut to the NEW brake booster.
Torque: 6.5 N∙m, {66 kgf∙cm, 58 in.lbs}
Note: Be sure that the mount bushings and collars are properly installed.
4. INSTALL ACCULUMATOR TO MASTER CYLINDER TUBE
a. Temporarily install the accumulator to master cylinder tube to the brake booster pump.
b. Install the bracket retaining bolt.
Torque: 7.0 N∙m {71 kgf∙cm, 62 in.lbs}
c. Using a union nut wrench, tighten the accumulator to brake master cylinder tube.
Torque: 15.2 N∙m {155 kgf∙cm, 132 in.lbs}
Note: When torqueing the master cylinder tube, use the following chart to correctly adjust the torque when using a crowfoot wrench.
15
a. Engage the 3 clamps to install the accumulator to master cylinder tube.
b. Engage the claw to close the clamp cover.
5. INSTALL NO. 1 BRAKE ACTUATOR HOSE
a. Install the No. 1 brake actuator hose into its bracket.
b. Connect the No. 1 brake actuator hose to the No. 1 brake actuator tube to install it, and slide the clip to secure it.
16
c. Add approved brake fluid to the reservoir until the fluid level is at the MAX line (*a).
Standard: Brake Fluid SAE J1703 or FMVSS No. 116 DOT 3
SAE J1704 or FMVSS No. 116 DOT 4
6. CONNECT ENGINE ROOM MAIN WIRE
a. Verify that the brake fluid reservoir is full.
b. Connect the connector to the brake booster pump assembly and lock the lock lever as shown in the illustration.
The Brake Booster Pump will probably run when this electrical connection is made. Be sure that the brake fluid reservoir is full before connecting the electrical connector.
c. Connect the connector to the fluid reservoir on the master cylinder assembly.
7. BLEED BRAKE SYSTEM
a. Follow the Repair Manual procedure to bleed the brake system.
BRAKE SYSTEM (OTHER): BRAKE FLUID (for HV Model): BLEEDING; 2020 MY Corolla Corolla HV RM100000001GOQE
8. PERFORM HEALTH CHECK AND CLEAR DTC’S
a. Using a Techstream, check for and clear any Diagnostic Trouble Codes.
17
9. INSTALL OUTER COWL TOP PANEL
a. Install the 9 bolts and 4 nuts of the outer cowl top panel.
Torque:
Bolts: 12 N∙m {122 kgf∙cm, 99 in.lbs}
Nuts: 50 N∙m {510 kgf∙cm, 37 ft.lbs}
b. Connect the connector.
c. Engage the 2 clamps to the outer cowl top panel.
8. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
a. Engage the claws.
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
a. Follow the Repair Manual procedure to install the windshield wiper assembly.
WIPER / WASHER: FRONT WIPER MOTOR: INSTALLATION; 2020 MY Corolla Corolla Hatchback Corolla HV RM100000001GUQC
◄ VERIFY REPAIR QUALITY ►
▪ Confirm the braking performance is normal.
▪ Confirm the brake fluid level is correct.
▪ Confirm there are no DTC’s present.
If you have any questions regarding this update, please contact your regional representative.
18
X. APPENDIX
A. PARTS DISPOSAL
As required by Federal Regulations, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER
H 0 A
Year Campaign is Launched
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
Etc…
Repair Phase
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc…
Current Campaign Letter
for this year
0 = Remedy
1 = Interim (Remedy not yet
available) will change to
when the Remedy is available
(May use other characters in
unique cases)
Examples:
C1B = Launched in 2012, Interim Phase, 2nd Campaign Launched in 2012
E0A = Launched in 2014, Remedy Phase, 1st Campaign Launched in 2014
H0A = Launched in 2017, Remedy Phase, 1st Campaign Launched in 2017.
**********************************
TOYOTA
This notice applies to your vehicle:
[VIN]
URGENT SAFETY RECALL
This is an important Safety Recall. The remedy will be performed FREE OF CHARGE to you.
IMPORTANT SAFETY RECALL (Remedy Notice)
Certain 2020 Model Year Corolla Hybrid
Certain 2019 – 2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Potential Loss of Power Brake Assist
NHTSA Recall No. 19V-544
Dear (customer’s First/Last name)
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Toyota has decided that certain 2020 model year Corolla Hybrid, certain 2019 – 2020 model year Prius Prime, certain 2019 model year Prius vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) No. 126, Electronic Stability Control Systems.
You received this notice because our records, which are based primarily on state registration and title data, indicate that you are the current owner.
What is the condition?
In the subject vehicles, there is a possibility the brake booster pump may stop operating. Braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. Also, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
What should you do?
Please contact any authorized Toyota dealer to schedule an appointment to have the remedy performed as soon as possible. Your local Toyota dealer will be more than happy to answer any of your questions.
To find a dealer near you, visit www.toyota.com/dealers.
For more information on this and other Safety Recalls, including Frequently Asked Questions, visit www.toyota.com/recall. Input your full 17-digit Vehicle Identification Number (VIN) noted above to review information specific to your vehicle.
If you require further assistance, you may contact the Toyota Customer Experience Center at 1-888-270-9371 Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
What will Toyota do?
Any authorized Toyota dealer will perform an inspection and replace the brake booster pump with a new
one, if necessary, FREE OF CHARGE to you.
This is an important Safety Recall
The inspection will take approximately one hour. If the brake booster pump needs to be replaced, it will
take approximately five additional hours. However, depending on the dealer’s work schedule, it may be
necessary to make your vehicle available for a longer period of time. If brake booster pump replacement
is required, your Toyota dealer may offer you a FREE loaner vehicle during the repair to minimize your
inconvenience.
If the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will
sound prior to losing power brake assist.
NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Safety
(Noncompliance) Recall.
If the vehicle is experiencing the condition described and you are unable to drive the vehicle to the
dealership, please contact your local authorized Toyota dealer who will arrange for vehicle pickup.
What if you are not the owner or operator of this vehicle?
If you are a vehicle lessor, Federal Law requires that any vehicle lessor receiving this recall notice must
forward a copy of this notice to the lessee within ten days.
If you know the current owner or operator, please forward this letter to them.
If you would like to update your vehicle ownership or contact information, you may do so by registering at
www.toyota.com/owners. You will need your full 17-digit Vehicle Identification Number (VIN) to input the
new information.
If you believe that the dealer or Toyota has failed or is unable to remedy the defect within a reasonable time
or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety
Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or call the toll free Vehicle Safety Hot
Line at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
We have sent this notice in the interest of your continued satisfaction with our products. We sincerely regret
any inconvenience this condition may have caused you.
Thank you for driving a Toyota.
Sincerely,
Toyota Motor Sales, USA
****************************************
Toyota Motor Sales, U.S.A., Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
IMPORTANT SAFETY RECALL (Remedy Notice)
Certain 2019 Model Year RAV4 Hybrid
Potential Loss of Power Brake Assist
NHTSA Recall No. 19V-544
Dear <FirstName/LastName>:
This notice is sent to you in accordance with the
National Traffic and Motor Vehicle Safety Act. Toyota
has decided that certain 2019 model year RAV4 Hybrid
vehicles fail to conform to Federal Motor Vehicle Safety
Standard (FMVSS) No. 126, Electronic Stability Control
Systems.
You received this notice because our records, which are
based primarily on state registration and title data,
indicate that you are the current owner.
What is the condition?
In the subject vehicles, there is a possibility the brake
booster pump may stop operating. Braking assist
could be lost completely after several brake pedal
applications, resulting in increased stopping
distance. Also, the Vehicle Stability Control will
become deactivated, and other vehicle features
could be affected. Deactivating the Vehicle Stability
Control system may cause the subject vehicles to not
meet the certain requirements of FMVSS No. 126.
A deactivated Vehicle Stability Control or a sudden
and complete loss of braking assist while driving
could increase the risk of a crash.
Spanish translation on back side
Traducción en español K0L RAV4 Hybrid en el lado inverso
URGENT SAFETY RECALL
This is an important Safety Recall.
The remedy will be performed
FREE OF CHARGE to you.
What Should You Do?
???? Please contact any authorized Toyota dealer to
schedule an appointment to have the remedy
performed as soon as possible. The remedy will
require parts replacement. We recommend you
contact your dealer to schedule an appointment
in advance to confirm parts availability and
minimize your inconvenience. Your local Toyota
dealer will be more than happy to answer any
of your questions.
???? To find a dealer near you, visit
www.toyota.com/dealers
???? For more information on this and other Safety
Recalls, including Frequently Asked Questions,
visit www.toyota.com/recall. Input your full
17-digit Vehicle Identification Number (VIN)
noted above to review information specific to
your vehicle.
???? If you require further assistance, you may
contact the Toyota Customer Experience Center
at 1-888-270-9371 Monday through Friday,
7:00 a.m. to 7:00 p.m., Saturday 7:00 a.m. to
4:30 p.m., Central Time.
This notice applies to your vehicle:
VIN ABCDEFGH987654321
What will Toyota do?
Any authorized Toyota dealer will replace the brake booster pump with a new one, FREE OF CHARGE to you.
This is an important Safety Recall.
Brake booster pump replacement will take approximately six hours. However, depending on the dealer’s work
schedule, it may be necessary to make your vehicle available for a longer period of time. To minimize your
inconvenience, your Toyota dealer may offer you a FREE loaner vehicle while the repair is being completed on
your vehicle.
If the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will sound prior
to losing power brake assist.
NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Safety
(Noncompliance) Recall.
If the vehicle is experiencing the condition described and you are unable to drive the vehicle to the dealership,
please contact your local authorized Toyota dealer who will arrange for vehicle pickup.
What if you are not the owner or operator of this vehicle?
If you are a vehicle lessor, Federal Law requires that any vehicle lessor receiving this recall notice must forward a
copy of this notice to the lessee within ten days.
If you know the current owner or operator, please forward this letter to them.
If you would like to update your vehicle ownership or contact information, you may do so by registering at
www.toyota.com/owners. You will need your full 17-digit Vehicle Identification Number (VIN) to input the
new information.
If you believe that the dealer or Toyota has failed or is unable to remedy the defect within a reasonable time or
without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety
Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or call the toll free Vehicle Safety Hot Line
at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
We have sent this notice in the interest of your continued satisfaction with our products. We sincerely regret any
inconvenience this condition may have caused you.
Thank you for driving a Toyota.
Sincerely,
Toyota Motor Sales, USA
Master
Warning Light
(Yellow)
Brake System
Warning Light and
Warning Buzzer
(Red)
Brake System
Warning Light
(Red)
ABS
Warning Light
(Yellow)
SLIP Indicator
(Yellow)
BRAKE ABS
Toyota Motor Sales, U.S.A., Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
IMPORTANTE RETIRO DE SEGURIDAD (Aviso de Remedio)
Ciertos modelos RAV4 híbridos del año 2019
Posible pérdida de la asistencia de frenos de potencia
No. de retiro de NHTSA 19V-544
Estimado (nombre/apellido del cliente):
Esta notificación se le envía de acuerdo con los requisitos
establecidos en el Acta de Tráfico Nacional y de Seguridad
de Vehículos Motorizados. Toyota ha decidido que
ciertos vehículos modelo RAV4 híbridos del año 2019 no
cumplen con la Norma Federal de Seguridad para
Vehículos Motorizados (FMVSS, por sus siglas en inglés)
No. 126, Sistemas Electrónicos de Control de Estabilidad.
Usted recibió este aviso porque nuestros registros,
basados principalmente en la información de registro y
titularidad estatal, indican que usted es el propietario
actual.
¿Cuál es la condición?
En los vehículos afectados, existe la posibilidad de
que la bomba del reforzador del freno deje de
funcionar correctamente. Se podría perder la
asistencia al frenado completamente tras presionar
el pedal del freno varias veces, lo que aumentaría
la distancia de frenado. Además, se desactivará el
sistema de Control de Estabilidad del Vehículo y
también podrían verse afectadas otras funciones. La
desactivación del sistema de Control de Estabilidad
del Vehículo puede hacer que los vehículos afectados
no cumplan ciertos requisitos de la FMVSS No. 126.
La desactivación del Control de Estabilidad del
Vehículo o la pérdida repentina y completa de la
asistencia al frenado mientras se está conduciendo
el vehículo podría aumentar el riesgo de colisión.
K0L RAV4 Hybrid
English version on front side
Versión en inglés en el frente
RETIRO DE SEGURIDAD URGENTE
Este es un Retiro de Seguridad importante.
El remedio se efectuará
SIN CARGO para usted.
Este aviso aplica a su vehículo:
VIN ABCDEFGH987654321
¿Qué Debe Hacer Usted?
???? Por favor, póngase en contacto con cualquier
concesionario Toyota autorizado para concertar
una cita a fin de realizar este remedio lo antes
posible. El remedio requerirá el reemplazo de
ciertas piezas. Le recomendamos que se
comunique con su concesionario para concertar
una cita por adelantado para confirmar la
disponibilidad de las piezas y minimizar los
inconvenientes para usted. Su concesionario
Toyota local responderá con gusto todas sus
preguntas.
???? Para encontrar su concesionario más cercano, visite
www.toyota.com/dealers
???? Para más información acerca de este Retiro de
Seguridad y otros, incluidas las preguntas más
frecuentes, visite www.toyota.com/recall. Ingrese
su Número de Identificación del Vehículo (VIN) de
17 dígitos que aparece en la parte superior para
revisar la información específica a su vehículo.
???? Si necesita más asistencia, puede comunicarse
con el Centro de Experiencia del Cliente de
Toyota, al 1-888-270-9371, de lunes a viernes,
7:00 a.m. a 7:00 p.m., sábados, 7:00 a.m. a
4:30 p.m., Hora Central.
¿Qué hará Toyota?
Cualquier concesionario Toyota autorizado reemplazará la bomba del reforzador del freno por una nueva
SIN CARGO para usted.
Este es un Retiro de Seguridad importante.
El reemplazo de la bomba del reforzador del freno tomará aproximadamente seis horas. Sin embargo,
dependiendo del horario de trabajo del concesionario, es posible que necesiten su vehículo por más tiempo.
Para reducir al mínimo los inconvenientes causados, su concesionario Toyota podría ofrecerle un vehículo
temporal GRATUITO mientras se realiza la reparación en su vehículo.
Si se presenta la condición, se iluminarán múltiples luces de aviso y mensajes y se emitirá una alarma sonora
antes de perder la asistencia de frenos de potencia.
NOTA: es posible que las luces mencionadas anteriormente se iluminen y que la condición no esté relacionada
con este Retiro de Seguridad (por incumplimiento).
Si el vehículo está experimentando la condición descrita y usted no puede conducir el vehículo hasta el
concesionario, contacte con su concesionario Toyota autorizado local para que dispongan la recogida del
vehículo.
¿Qué sucede si usted no es el propietario o usuario de este vehículo?
Si usted es arrendador del vehículo, la Ley Federal exige que toda persona que arriende vehículos y reciba este
aviso de retiro de seguridad envíe una copia del mismo al arrendatario dentro de los diez días.
Si conoce al propietario o usuario actual del vehículo, por favor, reenvíeles esta carta.
Si desea actualizar la información de propiedad de su vehículo o de contacto, puede hacerlo registrándose en
www.toyota.com/owners. Necesitará su Número de Identificación del Vehículo (VIN) de 17 dígitos para ingresar
la nueva información.
Si considera que el concesionario o Toyota no han logrado o no pueden solucionar el defecto dentro de un plazo
razonable o sin costo para usted, puede presentar una queja al Administrador, a la National Highway Traffic
Safety Administration [Administración Nacional de Seguridad Vial en Autopistas], 1200 New Jersey Avenue S.E.,
Washington, D.C. 20590, o llame sin costo a la línea directa de Seguridad Automotor al 1-888-327-4236
(TTY: 1-800-424-9153), o visite https://www.safercar.gov.
Hemos enviado este aviso porque estamos interesados en su constante satisfacción con nuestros productos.
Lamentamos sinceramente cualquier inconveniente que esta condición le haya podido causar.
Gracias por conducir un Toyota.
Atentamente,
Toyota Motor Sales, USA
Luz de aviso
principal
(amarilla)
Luz de aviso del
sistema de frenos
y alarma sonora
de aviso (roja)
Luz de aviso
del sistema de
frenos (roja)
Luz de aviso
del sistema ABS
(amarilla)
Aviso de
deslizamiento
(amarillo)
BRAKE ABS
***************************************
TOYOTA
This notice applies to your vehicle:
[VIN]
URGENT SAFETY RECALL
This is an important Safety Recall. The remedy will be performed FREE OF CHARGE to you.
IMPORTANT SAFETY RECALL (Remedy Notice)
Certain 2019 Model Year Rav4 Hybrid
Potential Loss of Power Brake Assist
NHTSA Recall No. 19V-544
Dear (customer’s First/Last name)
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Toyota has decided that certain 2019 model year Rav4 Hybrid vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) No. 126, Electronic Stability Control Systems.
You received this notice because our records, which are based primarily on state registration and title data, indicate that you are the current owner.
What is the condition?
In the subject vehicles, there is a possibility the brake booster pump may stop operating. Braking assist could be lost completely after several brake pedal applications, resulting in increased stopping distance. Also, the Vehicle Stability Control will become deactivated, and other vehicle features could be affected. Deactivating the Vehicle Stability Control system may cause the subject vehicles to not meet the certain requirements of FMVSS No. 126. A deactivated Vehicle Stability Control or a sudden and complete loss of braking assist while driving could increase the risk of a crash.
What should you do?
Please contact any authorized Toyota dealer to schedule an appointment to have the remedy performed as soon as possible. The remedy will require parts replacement. We recommend you contact your dealer to schedule an appointment in advance to confirm parts availability and minimize your inconvenience. Your local Toyota dealer will be more than happy to answer any of your questions.
To find a dealer near you, visit www.toyota.com/dealers.
For more information on this and other Safety Recalls, including Frequently Asked Questions, visit www.toyota.com/recall. Input your full 17-digit Vehicle Identification Number (VIN) noted above to review information specific to your vehicle.
If you require further assistance, you may contact the Toyota Customer Experience Center at 1-888-270-9371 Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
What will Toyota do?
Any authorized Toyota dealer will replace the brake booster pump with a new one, FREE OF CHARGE to
you.
This is an important Safety Recall
Brake booster pump replacement will take approximately six hours. However, depending on the dealer’s
work schedule, it may be necessary to make your vehicle available for a longer period of time. To minimize
your inconvenience, your Toyota dealer may offer you a FREE loaner vehicle while the repair is being
completed on your vehicle.
If the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will
sound prior to losing power brake assist.
NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Safety
(Noncompliance) Recall.
If the vehicle is experiencing the condition described and you are unable to drive the vehicle to the
dealership, please contact your local authorized Toyota dealer who will arrange for vehicle pickup.
What if you are not the owner or operator of this vehicle?
If you are a vehicle lessor, Federal Law requires that any vehicle lessor receiving this recall notice must
forward a copy of this notice to the lessee within ten days.
If you know the current owner or operator, please forward this letter to them.
If you would like to update your vehicle ownership or contact information, you may do so by registering at
www.toyota.com/owners. You will need your full 17-digit Vehicle Identification Number (VIN) to input the
new information.
If you believe that the dealer or Toyota has failed or is unable to remedy the defect within a reasonable time
or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety
Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or call the toll free Vehicle Safety Hot
Line at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
We have sent this notice in the interest of your continued satisfaction with our products. We sincerely regret
any inconvenience this condition may have caused you.
Thank you for driving a Toyota.
Sincerely,
Toyota Motor Sales, USA
********************************************
Toyota Motor Sales, U.S.A., Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
IMPORTANT SAFETY RECALL (Remedy Notice)
Certain 2020 Model Year Corolla Hybrid
Certain 2019–2020 Model Year Prius Prime
Certain 2019 Model Year Prius
Potential Loss of Power Brake Assist
NHTSA Recall No. 19V-544
Dear <FirstName/LastName>:
This notice is sent to you in accordance with the
National Traffic and Motor Vehicle Safety Act. Toyota has
decided that certain 2020 model year Corolla Hybrid,
certain 2019–2020 model year Prius Prime, certain 2019
model year Prius vehicles fail to conform to Federal Motor
Vehicle Safety Standard (FMVSS) No. 126, Electronic
Stability Control Systems.
You received this notice because our records, which are
based primarily on state registration and title data,
indicate that you are the current owner.
What is the condition?
In the subject vehicles, there is a possibility the brake
booster pump may stop operating. Braking assist
could be lost completely after several brake pedal
applications, resulting in increased stopping
distance. Also, the Vehicle Stability Control will
become deactivated, and other vehicle features
could be affected. Deactivating the Vehicle Stability
Control system may cause the subject vehicles to not
meet the certain requirements of FMVSS No. 126.
A deactivated Vehicle Stability Control or a sudden
and complete loss of braking assist while driving
could increase the risk of a crash.
Spanish translation on back side
Traducción en español K0L Corolla Hybrd/Prius Prime/Prius en el lado inverso
URGENT SAFETY RECALL
This is an important Safety Recall.
The remedy will be performed
FREE OF CHARGE to you.
What Should You Do?
???? Please contact any authorized Toyota dealer to
schedule an appointment to have the remedy
performed as soon as possible. Your local Toyota
dealer will be more than happy to answer any
of your questions.
???? To find a dealer near you, visit
www.toyota.com/dealers
???? For more information on this and other Safety
Recalls, including Frequently Asked Questions,
visit www.toyota.com/recall. Input your full
17-digit Vehicle Identification Number (VIN)
noted above to review information specific to
your vehicle.
???? If you require further assistance, you may
contact the Toyota Customer Experience Center
at 1-888-270-9371 Monday through Friday,
7:00 a.m. to 7:00 p.m., Saturday 7:00 a.m. to
4:30 p.m., Central Time.
This notice applies to your vehicle:
VIN ABCDEFGH987654321
What will Toyota do?
Any authorized Toyota dealer will perform an inspection and replace the brake booster pump with a new one, if
necessary, FREE OF CHARGE to you.
This is an important Safety Recall.
The inspection will take approximately one hour. If the brake booster pump needs to be replaced, it will take
approximately five additional hours. However, depending on the dealer’s work schedule, it may be necessary to
make your vehicle available for a longer period of time. If brake booster pump replacement is required, your
Toyota dealer may offer you a FREE loaner vehicle during the repair to minimize your inconvenience.
If the condition occurs, multiple warning lights and messages will illuminate, and audible chimes will sound prior
to losing power brake assist.
NOTE: It is possible for the lights above to be illuminated and the condition not be related to this Safety
(Noncompliance) Recall.
If the vehicle is experiencing the condition described and you are unable to drive the vehicle to the dealership,
please contact your local authorized Toyota dealer who will arrange for vehicle pickup.
What if you are not the owner or operator of this vehicle?
If you are a vehicle lessor, Federal Law requires that any vehicle lessor receiving this recall notice must forward a
copy of this notice to the lessee within ten days.
If you know the current owner or operator, please forward this letter to them.
If you would like to update your vehicle ownership or contact information, you may do so by registering at
www.toyota.com/owners. You will need your full 17-digit Vehicle Identification Number (VIN) to input the
new information.
If you believe that the dealer or Toyota has failed or is unable to remedy the defect within a reasonable time or
without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety
Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or call the toll free Vehicle Safety Hot Line
at 1-888-327-4236 (TTY: 1-800-424-9153), or go to https://www.safercar.gov.
We have sent this notice in the interest of your continued satisfaction with our products. We sincerely regret any
inconvenience this condition may have caused you.
Thank you for driving a Toyota.
Sincerely,
Toyota Motor Sales, USA
Master
Warning Light
(Yellow)
Brake System
Warning Light and
Warning Buzzer
(Red)
Brake System
Warning Light
(Red)
ABS
Warning Light
(Yellow)
SLIP Indicator
(Yellow)
BRAKE ABS
Toyota Motor Sales, U.S.A., Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
IMPORTANTE RETIRO DE SEGURIDAD (Aviso de Remedio)
Ciertos modelos Corolla híbridos del año 2020
Ciertos modelos Prius Prime de años 2019 a 2020
Ciertos modelos Prius del año 2019
Posible pérdida de la asistencia de frenos de potencia
No. de retiro de NHTSA 19V-544
Estimado (nombre/apellido del cliente):
Esta notificación se le envía de acuerdo con los requisitos
establecidos en el Acta de Tráfico Nacional y de Seguridad
de Vehículos Motorizados. Toyota ha decidido que
ciertos vehículos modelo Corolla híbridos del año 2020,
ciertos modelos Prius Prime de años 2019 a 2020 y
ciertos modelos Prius del año 2019 no cumplen con la
Norma Federal de Seguridad para Vehículos Motorizados
(FMVSS, por sus siglas en inglés) No. 126, Sistemas
Electrónicos de Control de Estabilidad.
Usted recibió este aviso porque nuestros registros,
basados principalmente en la información de registro y
titularidad estatal, indican que usted es el propietario
actual.
¿Cuál es la condición?
En los vehículos afectados, existe la posibilidad de
que la bomba del reforzador del freno deje de
funcionar correctamente. Se podría perder la
asistencia al frenado completamente tras presionar
el pedal del freno varias veces, lo que aumentaría
la distancia de frenado. Además, se desactivará el
sistema de Control de Estabilidad del Vehículo y
también podrían verse afectadas otras funciones. La
desactivación del sistema de Control de Estabilidad
del Vehículo puede hacer que los vehículos afectados
no cumplan ciertos requisitos de la FMVSS No. 126.
La desactivación del Control de Estabilidad del
Vehículo o la pérdida repentina y completa de la
asistencia al frenado mientras se está conduciendo
el vehículo podría aumentar el riesgo de colisión.
K0L Corolla Hybrd/Prius Prime/Prius
English version on front side
Versión en inglés en el frente
RETIRO DE SEGURIDAD URGENTE
Este es un Retiro de Seguridad importante.
El remedio se efectuará
SIN CARGO para usted.
Este aviso aplica a su vehículo:
VIN ABCDEFGH987654321
¿Qué Debe Hacer Usted?
???? Por favor, póngase en contacto con cualquier
concesionario Toyota autorizado para concertar
una cita a fin de realizar este remedio lo
antes posible. Su concesionario Toyota local
responderá con gusto todas sus preguntas.
???? Para encontrar su concesionario más cercano, visite
www.toyota.com/dealers
???? Para más información acerca de este Retiro de
Seguridad y otros, incluidas las preguntas más
frecuentes, visite www.toyota.com/recall. Ingrese
su Número de Identificación del Vehículo (VIN) de
17 dígitos que aparece en la parte superior para
revisar la información específica a su vehículo.
???? Si necesita más asistencia, puede comunicarse
con el Centro de Experiencia del Cliente de
Toyota, al 1-888-270-9371, de lunes a viernes,
7:00 a.m. a 7:00 p.m., sábados, 7:00 a.m. a
4:30 p.m., Hora Central.
¿Qué hará Toyota?
Cualquier concesionario Toyota autorizado realizará la inspección y reemplazará la bomba del reforzador del
freno por una nueva, si fuera necesario, SIN CARGO para usted.
Este es un Retiro de Seguridad importante.
La inspección tomará aproximadamente una hora. Si es necesario reemplazar la bomba del reforzador del freno,
este paso tomará aproximadamente cinco horas más. Sin embargo, dependiendo del horario de trabajo del
concesionario, es posible que necesiten su vehículo por más tiempo. Si es necesario reemplazar la bomba del
reforzador del freno, su concesionario Toyota podría ofrecerle un vehículo temporal GRATUITO durante la
reparación para reducir al mínimo los inconvenientes causados.
Si se presenta la condición, se iluminarán múltiples luces de aviso y mensajes y se emitirá una alarma sonora
antes de perder la asistencia de frenos de potencia.
NOTA: es posible que las luces mencionadas anteriormente se iluminen y que la condición no esté relacionada
con este Retiro de Seguridad (por incumplimiento).
Si el vehículo está experimentando la condición descrita y usted no puede conducir el vehículo hasta el
concesionario, contacte con su concesionario Toyota autorizado local para que dispongan la recogida del
vehículo.
¿Qué sucede si usted no es el propietario o usuario de este vehículo?
Si usted es arrendador del vehículo, la Ley Federal exige que toda persona que arriende vehículos y reciba este
aviso de retiro de seguridad envíe una copia del mismo al arrendatario dentro de los diez días.
Si conoce al propietario o usuario actual del vehículo, por favor, reenvíeles esta carta.
Si desea actualizar la información de propiedad de su vehículo o de contacto, puede hacerlo registrándose en
www.toyota.com/owners. Necesitará su Número de Identificación del Vehículo (VIN) de 17 dígitos para ingresar
la nueva información.
Si considera que el concesionario o Toyota no han logrado o no pueden solucionar el defecto dentro de un plazo
razonable o sin costo para usted, puede presentar una queja al Administrador, a la National Highway Traffic
Safety Administration [Administración Nacional de Seguridad Vial en Autopistas], 1200 New Jersey Avenue S.E.,
Washington, D.C. 20590, o llame sin costo a la línea directa de Seguridad Automotor al 1-888-327-4236
(TTY: 1-800-424-9153), o visite https://www.safercar.gov.
Hemos enviado este aviso porque estamos interesados en su constante satisfacción con nuestros productos.
Lamentamos sinceramente cualquier inconveniente que esta condición le haya podido causar.
Gracias por conducir un Toyota.
Atentamente,
Toyota Motor Sales, USA
Luz de aviso
principal
(amarilla)
Luz de aviso del
sistema de frenos
y alarma sonora
de aviso (roja)
Luz de aviso
del sistema de
frenos (roja)
Luz de aviso
del sistema ABS
(amarilla)
Aviso de
deslizamiento
(amarillo)
BRAKE ABS
SEOCONTENT-END
10 Affected Products
Vehicles
MAKE | MODEL | YEAR |
LEXUS | ES300H | 2019 |
LEXUS | LC500 | 2019 |
LEXUS | LS500 | 2019 |
LEXUS | LS500 H | 2019 |
LEXUS | UX250 HYBRID | 2019 |
TOYOTA | COROLLA HYBRID | 2020 |
TOYOTA | PRIUS | 2019 |
TOYOTA | PRIUS PRIME | 2019-2020 |
TOYOTA | RAV4 HYBRID | 2019 |
27 Associated Documents
ISSUED Owner Notification Letter(Part 577)- Lexus
RCONL-19V544-7901.pdf 188.449KB
Recall Quarterly Report #2, 2019-4
RCLQRT-19V544-7617.PDF 211.278KB
Remedy Instructions and TSB
RCRIT-19V544-1499.pdf 1047.748KB
Remedy Instructions and TSB
RCRIT-19V544-9234.pdf 1047.748KB
ISSUED Owner Notification Letter(Part 577)- RAV4 Hybrid
RCONL-19V544-8610.pdf 98.662KB
Remedy Instructions and TSB
RCRIT-19V544-5341.pdf 1921.267KB
ISSUED Interim Owner Notification Letter(Part 577)- Lexus UX250h
RIONL-19V544-0431.pdf 85.824KB
Remedy Instructions and TSB
RCRIT-19V544-9054.pdf 983.047KB
Remedy Instructions and TSB
RCRIT-19V544-4098.pdf 1984.79KB
ISSUED Owner Notification Letter(Part 577)- Lexus
RCONL-19V544-3942.pdf 189.041KB
ISSUED Owner Notification Letter(Part 577)- Corolla, Prius, Prius Prime
RCONL-19V544-2558.pdf 97.724KB
Recall Quarterly Report #3, 2020-1
RCLQRT-19V544-7002.PDF 211.367KB
Manufacturer Notices(to Dealers,etc) – SAFETY (NONCOMPLIANCE) RECALL K0L (Remedy Notice) dated 9-19-19
RCMN-19V544-2564.pdf 987.041KB
Manufacturer Notices(to Dealers,etc) – Safety (Noncompliance) Recall dated 9-19-19
RCMN-19V544-8257.pdf 1275.191KB
Manufacturer Notices(to Dealers,etc) – Dealer Notification Letter re Remedy now available for Certain 2019 Model Year UX 250h vehicles dated 10-18-19.
RCMN-19V544-4053.pdf 1348.327KB
Remedy Instructions and TSB
RCRIT-19V544-3621.pdf 1659.185KB
Recall Quarterly Report #1, 2019-3
RCLQRT-19V544-1719.PDF 211.168KB
Recall Acknowledgement
RCAK-19V544-5898.pdf 298.421KB
Miscellaneous Document – July 24, 2019 NONCOMPLIANCE INFORMATION REPORT
RMISC-19V544-8456.pdf 158.35KB
Non-Compliance Notice 573 Report
RCLRPT-19V544-1026.PDF 220.524KB
Manufacturer Notices(to Dealers,etc) – SAFETY (NONCOMPLIANCE) RECALL K0L (Interim Notice K1L)
Manufacturer Notices(to Dealers,etc) – Lexus – SAFETY (NONCOMPLIANCE) RECALL KLF (Interim Notice K2F)
RCMN-19V544-4059.pdf 683.562KB
ISSUED Interim Owner Notification Letter(Part 577)- Lexus UX 250h
RIONL-19V544-6015.pdf 84.462KB
ISSUED Owner Notification Letter(Part 577)- Corolla H, Prius, Prius Prime
RCONL-19V544-8720.pdf 80.411KB
ISSUED Owner Notification Letter(Part 577)- Lexus
RCONL-19V544-2954.pdf 85.471KB
ISSUED Owner Notification Letter(Part 577)- Rav4 Hybrid
Recall Quarterly Report #1, 2019-3
RCLQRT-19V544-7604.PDF 211.172KB
Recalls Documents
- High compatibility. Use with or direct replacement for DOT 3, DOT 4, and DOT 5. 1
- Extended Service Interval (ESI): Lasts 100 percent longer than DOT 3, 50 percent longer than DOT 4, and 10 percent longer than DOT 5. 1
- Exceeds all DOT 3, DOT 4, and DOT 5. 1 standards
- Wet boiling point ~ 365 DegreeF/Viscosity at -40 DegreeC ~ 685mm2/s
- Standard brake fluid has a recommended change interval of 2 years. The recommended change interval for Bosch ESI6 is 3 years.
- The 336⁰F wet boil point and 521⁰F dry boil point exceeds common characteristics for DOT 4 brake fluids
- Provides corrosion protection in brake components
- Matches needs of all DOT 4 manufacturer recommendations
- Compatible with all DOT 3 and DOT 4 applications
- Premium DOT 3 Brake Fluid has a minimum boiling point of 450°F
- Meets and exceeds DOT 3 and all other Federal and SAE specifications and standards for motor vehicle brake fluids
- Mixes with all DOT 3 approved brake fluids
- Designed for use in disc, drum and ABS brake systems
- Premium brake and hydraulic clutch fluid that protects internal components from corrosion under normal use
- High boiling point to minimize brake fluid boiling and vapor lock
- Excellent low temperature capability and stability when used where lower cold viscosities are required
- Excellent low temperature capability and stability when used where lower cold viscosities are required
- Increases dry boiling point to ensure maximum life and reliable braking power
- Provides protection against brake failure from vapor lock
- Helps prevent corrosion in brake system
- Works with all brake systems requiring DOT 4 fluids
- Exceeds federal motor vehicle safety standard No. 116
- Synthetic quality brake fluid
- Contains special ingredients to guard against vapor lock and moisture absorption
- Exceeds requirements for both DOT 3 and DOT 4 brake fluids
- Specially formulated for DOT 4 brake fluid applications
- Designed for use in disc, drum and ABS brake systems
- An exclusive European formula with an exceptionally high boiling point and superior anti-vapor lock characteristics
- Superior braking during arduous conditions like racing and rallying
- Typical wet boiling point is 270deg. C
- Maintains proper movement for safe, effective stopping performance
- Helps deliver a quieter braking system
- Produces smoother pedal travel
- Provides longer brake life and performance
- Install Wagner with total confidence
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
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