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TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL J0A/J0B/J0C
FRONT PASSENGER AIRBAG INFLATOR MODULE
CERTAIN 2009 – 2013 MODEL YEAR COROLLA
BACKGROUND
The subject vehicles are equipped with front passenger airbag inflators produced by Takata. The propellant in these inflators may degrade after prolonged exposure to high absolute humidity and fluctuating high temperatures. Degraded propellant can cause inflator rupture during airbag deployment. In the event of an inflator rupture, metal fragments could pass through the airbag cushion material, striking the vehicle occupants, and result in serious injury or death.
PARTS
Part Number | Part Description | Quantity | ||||||
04007-06512 | Instrument Panel Airbag Inflator Kit* | 1 | ||||||
*The kit above includes the following parts.
|
For vehicles equipped with curtain shield airbags
Part Number | Part Description | Quantity | ||||||
04006-66108 | Clip Kit* | 1 | ||||||
* The kit above includes the following parts.
|
SEOCONTENT-START
TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL J0A/J0B/J0C
FRONT PASSENGER AIRBAG INFLATOR MODULE
CERTAIN 2009 – 2013 MODEL YEAR COROLLA
All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to have successfully completed E-Learning course SC18A (if you had previously completed E-Learning Course SC13B, you do not have to take SC18A), in addition to “Safety Recall and Service Campaign Essentials”, and currently hold at least one of the following certifications levels:
• Toyota Certified (Electrical)
• Toyota Expert (Any Specialty)
• Master
• Master Diagnostic Technicians
Always check which technicians can perform the recall remedy by logging on to https://www.uotdealerreports.com. It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
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I. OPERATION FLOW CHART
The flow chart is for reference only. DO NOT use it in place of the full technical instructions. Follow ALL steps as outlined in the full technical instructions to confirm the campaign is completed correctly.
Verify Vehicle Eligibility1. Check the VIN range.2. Check the TIS Vehicle Inquiry System.No further action required.Not CoveredCampaign complete, return the vehicle to the customer.CoveredReplace the inflator.Reinstall the passenger airbag assembly.Document the airbag and inflator serial numbers as instructed in the TIRemove the passenger airbag assembly.
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II. BACKGROUND
The subject vehicles are equipped with front passenger airbag inflators produced by Takata. The propellant in these inflators may degrade after prolonged exposure to high absolute humidity and fluctuating high temperatures. Degraded propellant can cause inflator rupture during airbag deployment. In the event of an inflator rupture, metal fragments could pass through the airbag cushion material, striking the vehicle occupants, and result in serious injury or death.
III. IDENTIFICATION OF AFFECTED VEHICLES
• Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Safety Recall, and that the campaign has not already been completed prior to dealer shipment or by another dealer.
• TMS warranty will not reimburse dealers for repairs conducted on vehicles that are not affected or were completed by another dealer.
IV. PREPARATION
A. PARTS
Part Number
Part Description
Quantity
04007-06512
Instrument Panel Airbag Inflator Kit*
1
*The kit above includes the following parts.
Inflator
1
Self Locking Nut
5
Position Determining Plate
1
For vehicles equipped with curtain shield airbags
Part Number
Part Description
Quantity
04006-66108
Clip Kit*
1
* The kit above includes the following parts.
Part Number
Part Description
Quantity
Front Pillar Garnish Clip
2
4
Non-Desiccated Part Recovery
Dealers should discontinue the installation of the non-desiccated parts listed below for recall, customer pay repairs AND over-the-counter sales (if applicable).
Model
Model Year
Part Number
Part Description
Corolla
2009-2010
73960-12130
73960-12160
AIR BAG ASSY,
INSTR PNL PASS
2011-2013
73960-02140
73960-02120
Toyota requires all dealers to return any parts listed above that still remain in dealer inventory by utilizing the Hazmat Part Return Program available. Dealers will be issued a refund for all part returns. This part return program is outlined in PANT Bulletin 2014-042.
Important Note:
In order to return the inflator, packages must NOT be opened/tampered with.
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B. TOOLS & EQUIPMENT
• Standard hand tools
• Torque wrench
• Techstream
• Molding remover set
D0F CAMPAIGN TOOLS – These tools where previously provided to the dealership for campaign D0F. These tools are required when performing this repair.
Image
Name
Quantity
Airbag Mounting Bracket & hardware
1
Adaptor set*
1
*The adapter set was sent to dealers at the start of this campaign.
OPTIONAL SST – This is an essential special service tool that the dealership should have. However, this tool is not mandatory when performing this repair.
Part Number
Part Name
Quantity
09890-47010-01
Anti-Static Mat Set
1
F0J CAMPAIGN TOOLS – This tool was provided to the dealership for campaign F0J and will be used for this campaign also. This tool is required when performing this repair.
NOTE: The scanner for F0J must be used, because it has the capability to scan bar and QR codes.
Image
Name
Quantity
Barcode Scanner
1
NOTE: This tool CANNOT be ordered through the parts or tools system. If additional tools are needed, they can be sourced locally.
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V. COMPONENTS
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8
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VI. SAFETY PRECAUTIONS
CRITICAL INFORMATION – READ THOROUGHLY
Failure to follow these procedures correctly could cause the SRS to unexpectedly deploy during servicing or the SRS may fail to operate correctly when required after reassembly. Confirm all work is performed as described in these instructions.
1. ELIMINATE STATIC ELECTRICITY
a) Before starting work and periodically while working on the vehicle, touch a metallic part of the vehicle to discharge static electricity in the body.
2. DO NOT MEASURE RESISTANCE
a) DO NOT measure resistance of airbag components, this may cause accidental activation.
3. HANDLE THE AIRBAG CAREFULLY
a) If an inflator is dropped, replace it with a NEW inflator.
4. DO NOT ALLOW FOREIGN OBJECTS NEAR AIRBAG
a) Be sure to collect and account for all removed nuts/bolts to prevent them from landing in the airbag assembly.
b) Any foreign objects in the airbag assembly may cause damage or injury if the airbag is activated.
5. WEAR PROTECTIVE EQUIPMENT
a) Always wear appropriate protective equipment when working on the SRS.
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VII. SRS SYSTEM HEALTH CHECK
1. PERFORM A HEALTH CHECK
a) Confirm the Techstream is connected to the dealership’s internet.
b) When launching the Techstream software the VIN MAY NEED to be entered manually depending upon model year.
NOTE: All letters of the VIN MUST be entered in ALL CAPS, or the VIN will need to be reentered when running the diagnostic report.
c) Perform a health check.
• The VIN MAY NEED to be entered manually in ALL CAPS when launching the Techstream software, the VIN MAY OR MAY NOT auto-populate due to model year.
• The serial number recording application will be disabled and the repair cannot be completed if a health check and diagnostic report is not performed and recorded by TMS.
VIII. WORK AREA PREPARATION
CRITICAL INFORMATION – READ THOROUGHLY
The anti-static mat set that is an essential SST may be available at your dealership and is optional to use during inflator replacement. If the anti-static kit is not available, before starting work and periodically while working on the vehicle, touch a metallic part of the vehicle to discharge static electricity in the body.
If the anti-static kit is not available, before starting work and periodically while working on the vehicle, touch a metallic part of the vehicle to discharge static electricity in the body.
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IX. PASSENGER AIRBAG INFLATOR REPLACEMENT
1. REMOVE THE AIRBAG ASSEMBLY
• Wait at least 90 seconds after disconnecting the cable from the negative battery terminal to prevent airbag and seat belt pre-tensioner deployment.
• Follow all precautions as outlined on TIS before servicing the SRS system.
a) Refer to TIS for instructions on airbag removal:
2009 MY
2010 MY
2011 MY
2012 MY
2013 MY
NOTE: For TMC made Corolla only (VIN starts with JT). Do not remove the No. 4 instrument panel cushion.
2. LAUNCH THE SERIAL NUMBER RECORDING APPLICATION
• The AIRBAG ASSEMBLY, ORIGINAL INFLATOR, and NEW INFLATOR serial numbers MUST be recorded using the barcode scanner (provided at the launch of SSC F0J).
• The barcode scanner application MUST be completed on every vehicle. These numbers MUST be included on every warranty claim that is submitted for inflator module replacement or the claim may be subject to debit.
• The technician performing the work MUST have valid TIS login credentials and an internet connection to perform the inspection and scanning process.
a) Log in to TIS and input the VIN of the vehicle in the Vehicle Inquiry tab.
b) Confirm the VIN is applicable and that the campaign has not been completed.
c) Click on the link to launch the serial number recording application.
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d) Reenter TIS password in the serial number recorder application.
NOTE: The person logged-in to TIS MUST be the person performing the repair.
e) Record the vehicle mileage into the serial number recording application.
NOTE:
• A task status screen will populate next and at other intervals during the repair. This screen will indicate if the inflator was replaced or in some limited cases that the entire airbag assembly was replaced. Click ‘next’ to proceed to the next step. This information will be used for record keeping by TMS.
• If this screen indicates that the inflator has already been replaced on this VIN, there is no need to perform the campaign again.
3. CONNECT THE BARCODE SCANNER
a) Connect the barcode scanner to the USB port on the Techstream.
b) The scanner will automatically connect and a beep will be heard when the scanner is ready.
NOTE:
• Use the scanner that was provided for SSC F0J. The scanner for F0J is needed due to its ability to read bar and QR codes.
• The scanner works best in low light conditions.
• Always hold the scanner directly in front of and parallel to the barcode label.
E04
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4. SCAN THE AIRBAG SERIAL NUMBER
a) Scan the AIRBAG ASSEMBLY serial number 2 times.
1) Confirm the cursor is in the first serial number box then scan the serial.
2) Position the cursor in the second serial number box then scan the serial.
b) Click next.
NOTE:
• If both serial numbers that are entered do not match, confirm and reenter.
• If the serial number barcode will not scan, it can be entered manually.
AIRBAG SERIAL NUMBER IDENTIFICATION
• The airbag serial number is ALWAYS the 12 DIGITS located between the asterisks.
• The 3 digits before the asterisk ARE NOT part of the serial number, and SHOULD NOT be entered or an inaccurate response may be returned.
Airbag Serial Number Label Example
The AIRBAG ASSEMBLY serial number and the INFLATOR serial number are DIFFERENT. The AIRBAG ASSEMBLY serial number MUST be recorded prior to replacement.
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AIRBAG SERIAL NUMBER IS MISSING OR IS UNREADABLE
If the airbag serial number and barcode are not legible or are not present, check the box in the application indicating the serial number is not legible and contact your regional representative.
a) If the airbag serial number is unreadable or not present check the box as shown below.
.
b) After the Region approves the Airbag Assembly replacement and the new part is received, record the NEW airbag serial number in the Serial Number Recording Application.
The new AIRBAG ASSEMBLY serial number MUST be recorded prior to reinstallation to track the airbag assembly to the vehicle.
1NX BR32E 00000000 (2003 Corolla, Beige)
1NX BR32E 00000000 (2003 Corolla, Beige)
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X INFLATOR REPLACEMENT
1. WORKING WITH AN AIRBAG
a) Carefully place the airbag on the bench inflator side up.
NOTE: Place clean sheet(s) of paper on the bench to protect the airbag.
b) Avoid standing directly over the inflator.
CRITICAL INFORMATION – READ THOROUGHLY
Remember to periodically touch a metallic part of the vehicle to discharge static electricity in the body if the anti-static kit is not being used.
2. AIRBAG PREPARATION
a) Use a screwdriver to release the lock button.
b) Disconnect the connector.
c) Disconnect the wire harness clamps.
NOTE: Disconnect the connector where the fixed stop plate is located.
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d) Mark all 5 nuts so they will not be reused.
e) Use the long adaptor shown.
f) Thread the adaptor into the airbag as shown.
Note: Use the same mounting nut on the airbag that attaches the airbag to the vehicles cross tube.
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g) Mount the airbag into the mounting bracket as shown. Pass the stud on the adaptor through the hole, on the top in the middle of the bracket, and secure with the nut.
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3. REMOVE THE SELF LOCKING NUTS
a) Loosen the 5 nuts until the nuts are at the top of the studs as shown, through the openings in the mounting bracket.
Note: The airbag may need to be turned to the left or right to access the center nut.
b) Remove the 2 nuts on the end where the bracket is removable.
c) Remove the bracket and discard.
d) Reinstall the 2 nuts, until the nut is flush with the top of the stud.
NOTE:
• DO NOT use power tools.
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4. REMOVE THE INFLATOR
a) Gently push in the studs until the nuts make contact with the housing to loosen the inflator for removal.
b) Remove the inflator from the airbag assembly and place it on a safe work surface.
c) Mark the old inflator so it is not reused.
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5. SCAN THE OLD AND NEW INFLATOR SERIAL NUMBER
a) Scan the OLD inflator bar code.
b) Scan the NEW inflator QR code.
NOTE: This information is CRITICAL
• It is recorded by TMS to trace the return parts shipment.
• It is used to track the new inflator that is being installed on the vehicle.
Step a) Old Inflator (bar code)
Step b) New Inflator (QR code)
c) Confirm agreement by checking the two boxes.
d) Record the Warranty Authorization # to be included in the warranty claim.
e) Place the old inflator in the parts box and return it immediately to the parts department.
NOTE:
• Confirm the cursor is in the correct serial number input box before scanning.
• If the serial number barcode will not scan, it can be entered manually.
• If there are any difficulties or concerns with this process, email quality_compliance@toyota.com with details.
Step c)
Step d)
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6. INSTALL THE NEW INFLATOR
a) Carefully slide the new inflator into the airbag assembly and align as shown.
• DO NOT connect the inflator harness at this time. It is CRITICAL to first confirm that the inflator is installed in the correct position before connecting the harness.
b) Connect the connector to the inflator and ensure that the connector lock is fully engaged as shown.
c) Route and secure the wire harness as shown.
d) Fully insert the inflator and ensure that the inflator is correctly orented as shown.
NOTE: DO NOT pinch the wiring between the bracket and the inflator.
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e) Install the NEW stopper plate.
f) Install 2 NEW nuts by hand.
g) Remove the 3 remaining nuts and install the 3 NEW nuts
h) Loosely tighten the nuts by hand. They will be torqued on a later step.
NOTE: You may need to turn the airbag to the left or right to access the center nut.
i) Push the inflator towards the position determining plate and eliminate any gaps.
• If any gaps exist, the flats may move apart and could result in abnormal operation during airbag deployment.
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7. TORQUE THE PLATE NUTS
a) Tighten the 5 nuts evenly in several increments in the sequence shown. Use a socket driver or torque wrench to tighten the nuts.
Torque: 35in. lbf (3.9N∙m)
• There will be some resistance when tightening the nuts because they are self-locking, confirm the nuts are tightened correctly.
• DO NOT use a power tool, T-handle, or ratchet when tightening the nuts to avoid over torqueing and deforming the studs.
• You may need to turn the airbag to the left or right with in the mounting bracket to access the center nut.
b) Remove the airbag from the bracket and remove the adaptor.
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8. INSPECT THE AIRBAG BEFORE INSTALLATION
a) Confirm the NEW inflator and 5 NEW nuts have been installed.
b) Confirm the position of the inflator and position determining plates are correct.
NOTE: The flats should be aligned and no gaps between the plates and inflator.
c) Confirm the routing of the inflator wire harness.
XI FRONT PASSENGER AIRBAG ASSEMBLY INSTALLATION
1. REINSTALL THE AIRBAG ASSEMBLY
a) Refer to TIS for instructions on airbag installation:
2009 MY
2010 MY
2011 MY
2012 MY
2013 MY
2. RECONNECT THE NEGATIVE BATTERY CABLE
3. PREFORM ANY NEEDED VEHICLE INITIALIZATIONS
4. PERFORM A HEALTH CHECK AND DIAGNOSTIC REPORT
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◄ VERIFY REPAIR QUALITY ►
− Confirm all precautions are followed to ensure safety during the repair
− Confirm the entire serial number checker application is completed and the warranty authorization # is recorded on EVERY vehicle
− Confirm the old inflator is handled safely and given to the appropriate parts professional for shipment
− Confirm the inflator harness connector is fully engaged and that the stopper plate and position determining plate are installed correctly
If you have any questions regarding this update, please contact your regional representative.
XII APPENDIX
A. CAMPAIGN DESIGNATION DECODER
C0TYear Campaign is Launched8 = 20089 = 2009A = 2010B = 2011C = 2012 D = 2013E = 2014F = 2015Etc…Repair Phase1st Campaign = A2nd Campaign = BEtc…Current Campaign Letter for this year 0 = Remedy1 = Prelim/Interim 2 = Prelim/Interim for Phase 2 Vehicles(Remedy not yet available) “1 or 2” will change to “0” when the Remedy is available
B. CAMPAIGN PARTS DISPOSAL
ALL inflators that are removed from vehicles under this campaign MUST be packaged and shipped back to the inflator manufacturer following the manufacturer’s instructions. The instructions can be found in the following locations:
• Attached to the dealer letter
SEOCONTENT-END
Remedy Instructions and TSB
RCRIT-19V741-4179.pdf 3375.886KB
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- RELIABLE AND ACCURATE RESULTS - Our car scanner utilizes the latest OBD2 technology to provide accurate and reliable diagnostic information, ensuring that you can trust the results you receive.
- COMPATIBLE WITH A WIDE RANGE OF VEHICLES - Our bluetooth OBD2 scanner works with most vehicles made after 1996, including cars, trucks, and SUVs, making it a versatile tool for any DIYer.
- USER-FRIENDLY APP - Our accompanying app is easy to use and navigate, with clear and concise information displayed in an easy-to-understand format. Available on IOS and Android.
- [ABS & SRS Scanner with Active Test] The ABS/ SRS diagnostic tool Read & clear DTCs, displays live data in a graph to locate the cause of faults and assists the home mechanic with repairs and clearing ABS and airbag warning lights. Active test sensors, valves or solenoids etc. and tracks any threats in real time. It is invaluable to have a diagnostic tool with Active Test feature that you will never find on similar ABS/ SRS scanners.
- 【3 HOP Reset Services 】Easy to set up 3 regular reset services for Oil Light, Battery Management System, and Steering Angle Position. With this obd2 scanner, you can reset the oil service light and reset pre-programmed mileage intervals for energy efficiency; adjust or reset the steering angle position to keep steering aligned; and clear the original low battery fault information. No need to leave home for shop-quality car maintenance.
- 【All OBD2 Test Modes 】 This ABS & SRS scan tool is also a full featured obd2 code reader, allowing a quick test of the engine system of OBD II vehicles, can Read/Clear engine light codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Evap Test, Read Vehicle Information, and help pass smog test for most post-1996 OBD2/CAN vehicles.
- [DTC LookUp Library] Can't read the code? Go to the DTC LookUp Library. The Topdon AL600 OBD2 scanner offers a wealth of code definitions so you don't have to look them up in a list or database, and the HELP function takes you to diagnostic tips for possible fixes, saving time searching for repair materials online. No other scan tool or code reader under $100 offers this level of assistance.
- [User-Oriented] You'll love the feel of this automotive scanner, with black rubber grips all around the outer edges for durability and to withstand accidental drops. With its easy access menu, you can operate all functions in minutes with just a few button presses. The 3-color LEDs give you a intuitive indication of the OBD2 test results in a second. 3 shortcut keys, one key to read/clear DTCs and a one-touch smoke status check make it easy to use even for beginners.
- [🔥🔥Oil/SAS/Throttle Reset] New 3 reset functions are available! TOPDON ArtiDiag500 OBD2 scanner with Oil /SAS/Throttle Reset to maintain your vehicle systems safely. 🚩Just Click "Upgrade" to obtain 3 special reset functions.
- 🚗[OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 60 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 9 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 7.0, 16GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
- [🔥🔥4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
- 🚗[User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path even when wearing gloves. With 16GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
- 🚗[Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
- [COMPATIBLE FOR BMW] - As what you've seen, we have a variety of OBD2 code readers compatible for BMW and MINI, C410 is one of the most cost-effective scan tools fit for BMW and MINI vehicle owners. C410 Supports most BMW and MINI after 2001. 1997-2004 cars need a 20 pin adaptor (not included).
- [FIT FOR BMW AND MINI] - Compatible ECU systems including Drive, Chassis and Body all system. Supported function including read and clear trouble codes, display live data stream, graph display, vehicle version information, clear adaptation, CBS reset and reset Engine oil.
- [EASY TO OPERATE] - C410 car diagnostic tool via 2.4" TFT 240K true color LCD display screen to indicates the test results , with the silicone keypad you can easy to access the each of menu options, Rugged drop-proof case Prevent falling, the menu layout on the screen is easy to understand and you will no trouble to figuring out how to do what you needed.
- [LIFETIME FREE UPDATE] - Many OBDII scanners for BMW require to pay an additional fee for new upgrades after the warranty period has expired. C410 supports lifetime free software upgrades, new parameters, functions and the latest vehicle data are constantly updated via the USB port over the Internet. Just a few easy steps, the scanner will always be up to date with the latest system within minutes.
- [ATTENTION PLEASE!!!] - Battery registration function does not support cars before 2004 and also does not support the E chassis (3 Series_E46, 5 Series_E39, 7 Series_E38, X3_E83, X5_E53, Z3_E36, Z4_E85/E86, MINI_R50/R51/R52/R53). For the above chassis models, you just need to replace the battery directly, because these models do not require battery registration. In addition, the battery registration function only for the same type and capacity battery. Inconsistent battery type or capacity can lead to registration failure.
Last update on 2024-03-22 / Affiliate links / Images from Amazon Product Advertising API
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