22TA01 – Turn Signal Lights May Fail – 2021 Toyota Venza Hybrid

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January 26, 2022 NHTSA CAMPAIGN NUMBER: 22V033000

Turn Signal Lights May Fail/FMVSS 108

A short circuit can cause dimming or failure of the rear turn signals and hazard lights, reducing the vehicle’s visibility to other drivers and increasing the risk of a crash.

 

NHTSA Campaign Number: 22V033

Manufacturer Toyota Motor Engineering & Manufacturing

Components EXTERIOR LIGHTING

Potential Number of Units Affected 41,544

 

Summary

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 Venza Hybrid vehicles. Water may enter the rear turn signal LED lights, allowing condensation to form on the circuit board, and causing a short circuit. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, “Lamps, Reflective Devices, and Associated Equipment.”

 

Remedy

Dealers will replace both rear turn signal LED bulbs and replace the rear turn signal light assembly as necessary, free of charge. Interim owner notification letters, informing owners of the safety risk, were mailed March 18, 2022. Remedy parts are expected to be available by June 30, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota’s number for this recall is 22TB01/22TA01.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


SAFETY (NONCOMPLIANCE) RECALL 22TA01 (Remedy Notice)

Certain 2021 Model Year Venza HV
Rear Turn Signal Lamps May Become Dim or Deactivated
NHTSA Recall No. 22V-033

 

Model / Years Production Period Approximate Total Vehicles Stop Sale Dealer Inventory
2021 Venza HV Mid-September 2020 – Late May 2021 41,500 0

 

On January 26th, 2022, Toyota filed a Noncompliance Information Report (NCIR) with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety (Noncompliance) Recall on certain 2021 model year Venza Hybrid vehicles.

 

Condition

The rear turn signal lamp bulbs in the involved vehicles can temporarily become dim or deactivate after exposure to conditions such as heavy rain or car washing that causes condensation to form in the rear turn signal lamp.  This condition may not meet certain federal safety requirements and may cause drivers in following vehicles to not know that the turn signal or the hazard lights have been activated, leading to an increased risk of a crash.

 

Remedy

Toyota dealers will replace both rear turn signal LED bulbs with improved ones FREE OF CHARGE, and if necessary, replace the rear turn signal lamp assemblies to fit with the improved bulbs FREE OF CHARGE.

 

Covered Vehicles

There are approximately 41,500 vehicles covered by this Safety (Noncompliance) Recall.  Approximately 150 vehicles involved in this Safety (Noncompliance) Recall were distributed to Puerto Rico.

 

Owner Letter Mailing Date

Toyota will begin to notify owners in late June 2022.

Toyota makes significant effort to obtain current customer name and address information from each state through industry resources when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety (Noncompliance) Recall announcement, it is the dealership’s responsibility to forward the owner letter to the customer who purchased the vehicle.

Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS.

 

New Vehicles in Dealership Inventory – Reminder

As of January 26, 2022, Toyota has not identified any new vehicles in dealership inventory that are covered by this Safety Recall. However, below is a reminder of the dealer’s obligations pertaining to Safety Recalls if there are new vehicles in dealership inventory:

Under Title 49, Section 30112 of the United States Code, a dealer cannot sell, offer for sale, or introduce or deliver for introduction in interstate commerce a new motor vehicle when it is aware that the vehicle does not comply with an applicable Federal Motor Vehicle Safety Standard or contains a defect related to motor vehicle safety.  Further, 49 Code of Federal Regulations §577.13 requires us to provide the following advisory:  It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.

Vehicle Safety Recall completion should always be verified through TIS. We request your assistance to ensure involved vehicles are identified and not delivered prior to performing the remedy.

NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (Non SET and GST dealers: https://dealerdaily.toyota.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.

 

Pre-Owned Vehicles in Dealer Inventory

To ensure customer satisfaction, Toyota requests that dealers complete this Safety Recall on any used vehicles currently in dealer inventory that are covered by this Safety Recall prior to customer delivery. However, if the campaign cannot be completed (for example, due to remedy parts availability), delivery of a covered vehicle is acceptable if disclosed to the customer that the vehicle is involved in a Safety Recall.

Toyota expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. Toyota and the dealer may use this information to contact the customer when the remedy becomes available.

Keep the completed form on file at the dealership and send a copy to quality_compliance@toyota.com. In the subject line of the email state “Disclosure Form 22TA01” and include the VIN.

NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (Non SET and GST dealers: https://dealerdaily.toyota.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.

 

Toyota Certified Used Vehicle (TCUV)

The TCUV policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as a TCUV until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have been completed on that vehicle.

 

Toyota Rent-A-Car (TRAC) & Service Loaners

Toyota requests that dealers remove all TRAC and Service Loaner vehicles from service that are covered by a Safety Recall unless the defect has been remedied.

 

Customer Handling, Parts Ordering, and Remedy Procedures

Customer Contacts

Customers who receive the owner letter may contact your dealership with questions regarding the letter and/or the Safety (Noncompliance) Recall. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent message is communicated.

Customers with additional questions or concerns are asked to please contact the Toyota Brand Engagement Center (1-888-270-9371) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.

 

Head Unit Notifications

Head unit notifications are electronic messages that are displayed in the vehicle’s audio system screen. Customers who receive head unit notification regarding this Safety (Noncompliance) Recall are requested to schedule an appointment with their authorized dealer to have this Safety Recall completed.

When these messages are received by the vehicle’s Data Communication Module, the head unit will display a pop-up prompt stating that the vehicle has a new Safety (Noncompliance) Recall. The prompt will contain options to ‘Snooze’ or to ‘View’ the message. If a customer chooses ‘Snooze’, the message will continue to reappear every 20 minutes until the customer chooses ‘View’. If a customer views and then closes the message, the message will be available in the Notification App if the customer chooses to review it again. If the vehicle’s completion status remains incomplete for a period of 90 days from the message being viewed, the head unit may display a renotification pop-up prompt as an additional reminder to the customer to have this Safety (Noncompliance) Recall completed.

The message will completely clear from the vehicle once the following conditions are met: The Safety (Noncompliance) Recall is completed, the dealer has filed a claim, and the claim is approved by Toyota. Then the message will be cleared at the next clearing cycle, which currently happens daily.

Owners who receive a head unit notification after having this Safety (Noncompliance) Recall completed can be advised to ignore the message. Owners with additional concerns can be directed to the Toyota Brand Engagement Center (1-888-270-9371) – Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.

 

Salvage Title Vehicles

Every attempt should be made to complete an open Safety Recall when circumstances permit, unless noted otherwise in the Safety Recall dealer letter.

For complete details on this policy, refer to Toyota Warranty Policy 4.17, “What Is Not Covered by The Toyota New Vehicle Limited Warranty”.

 

Media Contacts

It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Aaron Fowles (469) 292-1097 in Toyota Corporate Communications. Please do not provide this number to customers. Please provide this contact only to media.

 

Parts

Part Number Description Quantity
04001-28148 Rear Turn Signal Lens & Body Kit* 1*
04001-28348 Socket LED Kit 1

*Lens & Body Kit not required for all vehicles. Order based on parts shown in CPOR.

 


Frequently Asked Questions

Original Publication Date: May 24, 2022

 

Q1: What is the condition?

The rear turn signal lamp bulbs in the involved vehicles can temporarily become dim or deactivate after exposure to conditions such as heavy rain or car washing that causes condensation to form in the rear turn signal lamp.  This condition may not meet certain federal safety requirements and may cause drivers in following vehicles to not know that the turn signal or the hazard lights have been activated, leading to an increased risk of a crash.

 

Q1a: Are there warnings that this condition exists?

While the condition is present, the driver may observe that the turn signal indicator on the instrument panel flashes faster than normal when activating the turn signal.

 

Q2: What is Toyota going to do?

Toyota will begin to notify owners starting in late June 2022, advising owners to make an appointment with their authorized Toyota dealer to replace both rear turn signal LED bulbs with improved ones FREE OF CHARGE, and if necessary, replace the rear turn signal lamp assemblies to fit with the improved bulbs FREE OF CHARGE

 

Q3: Which and how many vehicles are covered by this Safety (Noncompliance) Recall?

There are approximately 41,500 vehicles covered by this Safety (Noncompliance) Recall.

Model Name Model Year Production Period
Venza HV 2021 Mid-September 2020 – Late May 2021

 

Q4: How long will the repair take?

The repair takes approximately one hour. However, depending upon the dealer’s work schedule, it may be necessary to make the vehicle available for a longer period of time.  

 

Q5: How does Toyota obtain my mailing information?

Toyota uses an industry provider who works with each state’s Department of Motor Vehicles (DMV) to receive registration or title information, based upon the DMV records. Please make sure your registration or title information is correct.

 

Q6: What if I have additional questions or concerns?

If you have additional questions or concerns, please contact the Toyota Brand Engagement Center at 1-888-270-9371 Monday through Friday, 8:00 am to 8:00 pm, Saturday 9:00 am to 7:00 pm Eastern Time.

 


January 26, 2022

NONCOMPLIANCE INFORMATION REPORT

 

Vehicle Manufacturer Name:

Toyota Motor Corporation, [“TMC”]
1, Toyota-cho, Toyota-city,  Aichi, 471-8571, Japan

 

Affiliated U.S. Sales Company

Toyota Motor North America, Inc. [“TMNA”]
6565 Headquarters Drive, Plano, TX 75024

 

Manufacturer of the turn signal lamp

STANLEY ELECTRIC
3-33 Iwata Makihira-cho, Okazaki-shi, Aichi, 444-3698 Japan
Phone:  +81-564-82-2111

 

Identification of Involved Vehicles:

Based on production records, we have determined the involved vehicle population to be the vehicles listed in the table below.

Make/Car Line Model Year Manufacturer Production Period
Toyota VENZA Hybrid 2021 TMC September 17, 2020 through May 26, 2021

 

Applicability Part Number Part Name Component Description
Toyota VENZA Hybrid 81540-48010 Lamp Assy, Rr Turn Signal, LH Rr LH turn signal lamp
81530-48010 Lamp Assy, Rr Turn Signal, RH Rr RH turn signal lamp

 

Note:

(1) Although the involved vehicles are within the above production period range, not all vehicles in this range were sold in the U.S.

(2)  The vehicles in the above production range are the only vehicles that were equipped with rear turn signal lamps that were located where exterior water can contact a specific heat sink and contain a specific generation LED bulb from a specific supplier.

 

Total Number of Vehicles Involved:

Total:  41,544

 

Percentage of Vehicles Estimated to Actually Contain the Noncompliance:

Although 100% of the involved vehicles were equipped with rear turn signal lamps that were located where exterior water can contact a specific heat sink and contain a specific generation LED bulb from a specific supplier, whether the noncompliance described below can occur depends on a number of factors such as weather and vehicle handling prior to first sale.

 

Description of Noncompliance:

The involved vehicles are equipped with rear turn signal lamp(s) that use LED bulb(s) of a specific generation from a specific supplier.  On these vehicles, these turn signals using these LEDs are mounted in a specific location such that, during certain scenarios (e.g., heavy rain or car washing), it is possible that water may contact the heat sink located behind the circuit board in the LED socket on the turn signal assembly and lead to rapid cooling of this circuit board.  This can lead to condensation forming on the circuit board that may cause some of the electrically conductive materials, such as solder, to dissolve and be redeposited on the circuit board when the condensation dries.  After a small number of cycles, a sufficient amount of material can be redeposited on the circuit board, and further water condensation can cause a short circuit.  This can lead to a temporary dimming or deactivation of the rear turn signal and cause a quick flashing of the turn signal indicator on the instrument panel until the condensation on the circuit board dries.  As a result, these vehicles may not meet certain requirements of FMVSS No. 108, paragraphs S6.1.5.1 and S7.1.2.13.1.  A dim or deactivated rear turn signal could lead to vehicles behind an involved vehicle not knowing that the driver has activated that turn signal or the hazard lights and may result in an increased risk of a crash in certain driving scenarios.

 

Test Results and Other Information:

As a result of reports in the Japan market of dim/deactivated rear turn signals on the involved vehicles and observations of conductive materials being deposited on the LED socket circuit boards in the rear turn signal lamps recovered from the field in Japan, Toyota conducted testing in attempt to determine how the conductive material was being deposited on this circuit board and what effect it had on rear turn signal performance.

Between May and December 2021, Toyota conducted testing to understand the conditions under which condensation could occur on the LED socket circuit board in the rear turn signal lamps in the potentially involved vehicles.  Further, this testing investigated the conditions under which conductive materials could be dissolved and redeposited on the LED socket circuit board in the same manner that Toyota was observing in the field in Japan.  The testing indicated that a larger temperature difference (e.g., ~11 degrees Celsius) between the ambient temperature and the heat sink located behind the circuit board in the LED socket could create condensation that, after a small amount of cycles, could lead to redepositing of conductive materials in the manner Toyota previously observed.  Further testing showed that the presence of these conditions could lead to the temporary dimming or deactivating of the rear turn signal.

Toyota further investigated available diagnostic trouble code information for some potentially involved vehicles in the U.S. and determined that it was possible that vehicles may have experienced a dim/deactivated turn signal condition prior to sale.

As a result, Toyota determined on January 20, 2022, it is possible that the involved vehicles could have experienced a temporary dimming/deactivation of the rear turn signal lamp and did not meet the requirements of FMVSS No. 108, paragraphs S6.1.5.1 and S7.1.2.13.1 when they were sold.

 

Description of Corrective Repair Action:

For all involved vehicles, Toyota dealers will replace both rear turn signal LED bulbs with improved ones, and if necessary, replace the rear turn signal lamp assembly to fit with the improved bulb free of charge.

 

Reimbursement Plan for pre-notification remedies

As the owner notification letters will be mailed well within the active period of the Toyota New Vehicle Limited Warranty (“Warranty”), all involved vehicle owners for this recall would have been provided a repair at no cost under Toyota’s Warranty.

 

Recall Schedule:

Notifications to owners of the affected vehicles will occur by March 26, 2022.  A copy of the draft owner notification letter(s) will be submitted as soon as available.

 

Distributor/Dealer Notification Schedule:

Notification to distributors/dealers will be sent by January 26, 2022.  Copies of the dealer communications will be submitted as they are issued.

 

Manufacturer’s Campaign Number:

Interim / Remedy: 22TB01/22TA01

 


Chronology :

As a result of reports in the Japan market of dim/deactivated rear turn signals on the involved vehicles and observations of conductive materials being deposited on the LED socket circuit boards in the rear turn signal lamps recovered from the field in Japan, Toyota conducted testing in attempt to determine how the conductive material was being deposited on this circuit board and what effect it had on rear turn signal performance.

Between May and December 2021, Toyota conducted testing to understand the conditions under which condensation could occur on the LED socket circuit board in the rear turn signal lamps in the potentially involved vehicles. Further, this testing investigated the conditions under which conductive materials could be dissolved and redeposited on the LED socket circuit board in the same manner that Toyota was observing in the field in Japan. The testing indicated that a larger temperature difference (e.g., ~11 degrees Celsius) between the ambient temperature and the heat sink located behind the circuit board in the LED socket could create condensation that, after a small amount of cycles, could lead to redepositing of conductive materials in the manner Toyota previously observed. Further testing showed that the presence of these conditions could lead to the temporary dimming or deactivating of the rear turn signal.

Toyota further investigated available diagnostic trouble code information for some potentially involved vehicles in the U.S. and determined that it was possible that vehicles may have experienced a dim/deactivated turn signal condition prior to sale.

As a result, Toyota determined on January 20, 2022, it is possible that the involved vehicles could have experienced a temporary dimming/deactivation of the rear turn signal lamp and did not meet the requirements of FMVSS No. 108, paragraphs S6.1.5.1 and S7.1.2.13.1 when they were sold.

 


Rear Turn Signal Lamps May Become Dim Or Deactivated – 2021 Toyota Venza Hybrid

 

22TA01 – Turn Signal Lights May Fail – 2021 Toyota Venza Hybrid

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
TOYOTA VENZA HYBRID 2021

 


12 Associated Documents

Noncompliance Notice 573 Report

RCLRPT-22V033-1234.PDF 215.837KB

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Recall Acknowledgement

RCAK-22V033-2988.pdf 645.279KB

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January 26, 2022 NONCOMPLIANCE INFORMATION REPORT

RMISC-22V033-5605.pdf 145.001KB

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Manufacturer Notices(to Dealers,etc) – Toyota Date: January 26, 2022 SAFETY (NONCOMPLIANCE) RECALL 22TA01 (Interim Notice 22TB01)

RCMN-22V033-3120.pdf 310.02KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V033-9847.pdf 354.893KB

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Manufacturer Notices(to Dealers,etc) – Toyota DATE: 5/23/2022 TOPIC: Stop sale dealer inventory count updated.

RCMN-22V033-7199.pdf 342.747KB

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Remedy Instructions and TSB

RCRIT-22V033-2721.pdf 2379.293KB

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Manufacturer Notices(to Dealers,etc) – Toyota Date: May 24, 2022 SAFETY (NONCOMPLIANCE) RECALL 22TA01 (Remedy Notice)

RCMN-22V033-8916.pdf 237.923KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V033-3478.pdf 354.233KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V033-3027.PDF 211.155KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V033-1291.PDF 211.26KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V033-6005.PDF 211.355KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V033&docType=RCL

 


 

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