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July 6, 2022 NHTSA CAMPAIGN NUMBER: 22V480000
Incorrect Load Carrying Capacity Label/ FMVSS 110
An incorrect label may lead to unintentionally overloading the vehicle, increasing the risk of a crash.
NHTSA Campaign Number: 22V480
Manufacturer Southeast Toyota Distributors, LLC
Components EQUIPMENT
Potential Number of Units Affected 280
Summary
Southeast Toyota Distributors, LLC (SET) is recalling certain 2020-2022 4Runner vehicles equipped with 20-inch Black Gunner Wheels. The load carrying capacity modification labels are incorrect. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, “Tire Selection and Rims.”
Remedy
SET will mail replacement labels to owners, free of charge. Owner notification letters are expected to be mailed September 4, 2022. Owners may contact SET’s customer service at 954-429-2000. SET’s number for this recall is SET22A.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
Safety (Noncompliance) Recall SET22A – Remedy Available
On July 6, 2022 Southeast Toyota Distributors, LLC (SET) filed a Defect Information Report (DIR) with the National Highway
Traffic Safety Administration (NHTSA) initiating a Safety (Noncompliance) Recall on certain 2020 . 2022 Toyota 4Runner vehicles.
Affected Vehicles:
Certain 2020 — 2022 Toyota 4Runner vehicles that have SET installed 20-inch Black Gunner Wheels.
Condition:
Pursuant to FMVSS 110 SIO, a load carrying capacity modification label must be added to a vehicle if weight exceeding the lesser of 1.5 percent of GVWR or 45.4 kg (100 pounds) is added to a vehicle between final vehicle certification and the first retail sale of the vehicle, and the corrected values must be accurate to within 1 percent of the actual added weight. With regard to the vehicles that are subject to this recall, SET added net accessory weight and provided the requisite load carrying capacity modification label, but SET has determined that for the affected vehicles, the labels were not accurate to within 1 percent of the actual added weight.
Remedy:
SET will notify the affected vehicle owners by mail of the noncompliance and will provide them with a Load Carrying Capacity Modification Label to be installed over the inaccurate label. Each label will be generated specifically for each customer’s vehicle, based on the net weight of the accessories installed.
This following information is being provided to keep you informed of the filing and your degree of involvement.
Owner Letter Mailing Date
SET has completed remedy preparations and will begin to notify owners on or before September 4. 2022.
SET makes significant effort to obtain current customer name and address information when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety Recall announcement, to forward the owner letter to the customer who purchased the vehicle.
Pre-Owned Vehicles in Dealer Inventory
SET requests that dealers do not deliver any pre-owned vehicles in dealer inventory that is covered by a Safety Recall unless the defect has been remedied.
Number and Identification of Covered Vehicles
There are approximately 280 vehicles covered by this Noncompliance Recall in the U.S. and Puerto Rico.
Please note that only owners of the covered vehicles will be notified. If a dealer is contacted by an owner who has not yet received the notification, please instruct the dealer personnel to verify coverage by confirming through TIS and inspecting the vehicle. Dealers should perform the procedure as outlined in the Technical Instructions located on TIS.
Technical Questions
If you are a SET dealership associate and have any questions, please contact your Field Technical Specialist. If your dealer is outside the Southeast Toyota Region and have technical questions, please contact SET at 1-888-851-2722, press 6 for recall support.
Media Contacts
In the event you are contacted by the News media, it is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to SET Corporate Communications 954-363-6285. (Please do not provide this number to customers.)
Customer Contacts
A FAQ is attached to help respond to any customer concerns. If the customer has any further questions, they are requested to contact the Southeast Toyota (SET) Customer Relations Center at 1-866-301-6859, press 1 for Southeast Toyota
and SET will return the call within 24 hours between 8:30 am and 5 pm eastern standard time.
Chronology :
During a routine process validation audit in June 2022, SET discovered that the 20-inch Black Gunner accessory wheels had not been properly weighed. SET investigated and determined that the wheel must have been weighed with the shipping materials/packaging causing the actual wheel weight to be over reported in the system. SET’s investigation found that the effect of the actual wheel weight being over reported was to decrease the load carrying capacity stated on the modified load carrying capacity label when in fact there is additional load carrying capacity available on the vehicle. SET’s investigation also found that for the affected vehicles, after the correct weight of the accessory wheels was input, the modified load carrying capacity did not reflect the total weight added between certification and first retail sale within 1% of the actual added weight.
On June 29, 2022, SET decided to conduct a recall to address this issue on vehicles in the field.
3 Affected Products
Vehicle
MAKE | MODEL | YEAR |
TOYOTA![]() | 4RUNNER | 2020-2022 |
6 Associated Documents
Recall 573 Report
RCLRPT-22V480-3305.PDF 215.397KB
Recall Acknowledgement
RCAK-22V480-9127.pdf 645.703KB
Southeast Toyota – SET 22A Dealer Letter – July 2022
RCMN-22V480-0174.pdf 1871.115KB
Part 577 Owner Notification Envelope
Southeast Toyota Distributers, LLC – ISSUED Owner Notification Letter(Part 577) – September 2022
RCONL-22V480-1365.pdf 230.742KB
Southeast Toyota Distributers, LLC – Part 577 Owner Notification Envelope – September 2022
RONE-22V480-9743.pdf 106.859KB
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SEOCONTENT-START
TOYOTA Southeast Toyota Distributors, LLC Technical Center 9983 Pritchard Rd. Jacksonville, FL 32219 (904) 378^839 To: All Toyota Dealer Principals, General Managers, Service Managers, and Parts Managers Subject: Safety (Noncompliance) Recall SET22A – Remedy Available On July 6, 2022 Southeast Toyota Distributors, LLC (SET) filed a Defect Information Report (DIR) with the National Highway Traffic Safety Administration (NHTSA) initiating a Safety (Noncompliance) Recall on certain 2020 . 2022 Toyota 4Runner vehicles. Affected Vehicles: Certain 2020 – 2022 Toyota 4Runner vehicles that have SET installed 20-inch Black Gunner Wheels. Condition: Pursuant to FMVSS 110 S10, a load carrying capacity modification label must be added to a vehicle if weight exceeding the lesser of 1 .5 percent of GVWR or 45.4 kg (100 pounds) is added to a vehicle between final vehicle certification and the first retail sale of the vehicle, and the corrected values must be accurate to within 1 percent of the actual added weight. With regard to the vehicles that are subject to this recall, SET added net accessory weight and provided the requisite load carrying capacity modification label, but SET has determined that for the affected vehicles, the labels were not accurate to within 1 percent of the actual added weight. SET will notify the affected vehicle owners by mail of the noncompliance and will provide them with a Load Carrying Capacity Modification Label to be installed over the inaccurate label. Each label will be generated specifically for each customer’s vehicle, based on the net weight of the accessories installed. This following information is being provided to keep you informed of the Filing and your degree of involvement. 1. Owner Letter Mailing Date SET has completed remedy preparations and wilt begin to notify owners on or before September 4. 2022. SET makes significant effort to obtain current customer name and address information when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety Recall announcement, it is the dealership’s responsibility to forward the owner letter to the customer who purchased the vehicle. 2. Pre-Owned Vehicles in Dealer Inventory SET requests that dealers do not deliver any pre-owned vehicles in dealer inventory that is covered by a Safety Recall unless the defect has been remedied. 3. Dealer Summary Reports Please verify eligibility by confirming through TIS and inspecting the vehicle prior to performing repairs. 4. Number and Identification of Covered Vehicles There are approximately 280 vehicles covered by this Noncompliance Recall in the U. S. and Puerto Rico. Please note that only owners of the covered vehicles will be notified. If a dealer is contacted by an owner who has not yet received the notification, please instruct the dealer personnel to verify coverage by confirming through TIS and inspecting the vehicle. Dealers should perform the procedure as outlined in the Technical Instructions located on TIS. 5. Parts Ordering Part Number N/A Part Name N/A Qty N/A Non-Compliance Recall SET22A Page|2 Accessory Weight addendum labels will be mailed to customers with the owner notification letter. Should the customer not have the weight label please email accessorv.warranty@setoyQta^com. Include “SET22A” in title line and VIM, dealer code, and shipping address in the message body. Load Carrying Capacity Modification Labels will be printed and shipped the next business day. 6. Technician Training Requirements There are no certification requirements for this recall. 7. Remedy Procedures Please refer to TIS for Technical Instructions on repair. Conduct all applicable, non-completed Safety Recall and Service Campaigns on the vehicle during the time of appointment. 8. Warranty Reimbursement Procedure Certain 2020 to 2022 Toyota 4Runner vehicles with 20″ Black Gunner Wheels Verify Vehicle Eligibility 1. Check TIS VIN inquiry System I Covered Not Covered No further action required ^ Southeast Toyota (SET) to send owner’s of vehicles Load Carrying Capacity Modification Labels with instructions. Recall to be marked complete after label sent. SET to send weight labels to dealers within stock unsold vehicles. t For missing or lost labels dealers to contact SET Accessory Warranty. Install weight label as per instructions. Campaign complete, return vehicle to customer. SET vendor warranty claim should be submitted as follows: Op. Code AR22A1 Description Install Weight Label Flat Rate Hour 0.2 Failed Part Replacement T1 /T2 Sublet Condition Cause Remedy 00016-AR22A 00016-SPECL 99/99 N/A Install Weight Label Recall SET22A Recall SET22A . The flat rate times include 0. 1 hours for administrative cost per unit for the dealership. It you are a dealer outside of the SET region, please contact the SET accessory department at (888) 851 -2722 for claim payment instructions. Non-Compliance Recall SET22A Page|3 Campaign Designation Decoder SET 15 . ~T ^ Year Campaign was launched by Southeast Toyota Campaign Launched 8=2008 9=2009 10 = 2010 11= 2011 12 = 2012 13 = 2013 14 = 2014 15 = 2015 Etc… Examples: SET14A = Launched in 2014, Remedy Phase SET14B = Launched in 2014, Remedy Phase SET15A= Launched in 2015, Remedy Phase A T Current Campaign Letter for this year 1st Campaign = A 2nd Campaign = B 3rd Campaign = C 4th Campaign = D 5thCampalgn=E 6th Campaign = F 7th Campaign = G 8th Campaign = H 9th Campaign = I Etc.. st Campaign Launched in 2014 1d Campaign Launched in 2014 st Campaign Launched in 2015 9. Repair Quality Confirmation Not required for this Recall. 10. Technical Questions If you are a SET dealership associate and have any questions, please contact your Field Technical Specialist. If your dealer is outside the Southeast Toyota Region and have technical questions, please contact SET at 1-888-851-2722, press 6 for recall support. 11. Media Contacts In the event you are contacted by the News media, it is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to SET Corporate Communications 954-363-6285. (Please do not provide this number to customers.) 12. Customer Contacts A FAQ is attached to help respond to any customer concerns. If the customer has any further questions, they are requested to contact the Southeast Toyota (SET) Customer Relations Center at 1 -866-301-6859, press 1 for Southeast Toyota and SET will return the call within 24 hours between 8:30 am and 5 pm eastern standard time. Please review this entire package with your Ser/ice and Parts staff to familiarize them with the proper step-by- step procedures required to implement this Safety Recall. Thank you for your cooperation Southeast Toyota Distributors, LLC.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-480 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Southeast Toyota Distributors, LLC Submission Date : JUL 06, 2022 NHTSA Recall No. : 22V-480 Manufacturer Recall No. : SET22A Manufacturer Information : Manufacturer Name : Southeast Toyota Distributors, LLC Address : 9983 Pritchard Road Jacksonville FL 32219 Company phone : 954-429-2000 Population : Number of potentially involved : 280 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 Toyota 4Runner Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Pursuant to FMVSS 110 S10, a load carrying capacity modification label must be added to a vehicle if weight exceeding the lesser of 1.5 percent of the GVWR or 45.4 kg (100 pounds) is added to a vehicle between final vehicle certification and the first retail sale of the vehicle, and the corrected values must be accurate to within 1 percent of the actual added weight. With regard to the vehicles that are subject to this recall, SET added net accessory weight prior to the first retail sale and provided the requisite modified load carrying capacity label, but SET has determined that for the affected vehicles, the modified labels were not accurate to within 1 percent of the actual added weight. The recall population was determined by searching SET’s data base for vehicles that had 20-inch Black Gunner Wheels installed by SET as an accessory after vehicle certification and prior to the first retail sale and which received a load carrying capacity modification label that was not accurate to 1 percent of the actual net weight added to the vehicle. Modified load carrying capacity labels for vehicles receiving the 20” Black Gunner Wheels was stopped until the calculations were corrected, and new labels were available. Certain 2020-2022 Toyota 4Runners with accessory 20-inch Black Gunner Wheels. Total affected vehicles: 280 Production Dates : JAN 01, 2020 – JUN 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-480 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Noncompliance : Description of the Noncompliance : Pursuant to FMVSS 110 S10, a load carrying capacity modification label must be added to a vehicle if weight exceeding the lesser of 1.5 percent of GVWR or 45.4 kg (100 pounds) is added to a vehicle between final vehicle certification and the first retail sale of the vehicle, and the corrected values must be accurate to within 1 percent of the actual added weight. With regard to the vehicles that are subject to this recall, SET added net accessory weight and provided the requisite load carrying capacity modification label, but SET has determined that for the affected vehicles, the labels were not accurate to within 1 percent of the actual added weight. FMVSS 1 : 110 – Tire selection and rims FMVSS 2 : NR Description of the Safety Risk : In the affected vehicles, the current load carrying capacity modification label is does not reflect the value of the total weight added and accurate to within one percent (1%) of the actual weight of accessories added to the vehicle. While in this instance, the original modified load carrying capacity label overstated the weight of the accessory wheels so that the vehicle actually has more load carrying capacity than what is listed, if the information that is provided on the modified label is not within 1% of the added weight, in the worst case, a vehicle owner could disregard the information as not being accurate and may overload a vehicle which may increase the risk of a crash. Description of the Cause : 20-inch Black Gunner Wheel was not properly weighed, and an incorrect weight was entered in the Interim Data Repository which is used to calculate the load carrying capacity modification label. Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR Part 573 Safety Recall Report 22V-480 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 NR Country : NR Chronology : During a routine process validation audit in June 2022, SET discovered that the 20-inch Black Gunner accessory wheels had not been properly weighed. SET investigated and determined that the wheel must have been weighed with the shipping materials/packaging causing the actual wheel weight to be over reported in the system. SET’s investigation found that the effect of the actual wheel weight being over reported was to decrease the load carrying capacity stated on the modified load carrying capacity label when in fact there is additional load carrying capacity available on the vehicle. SET’s investigation also found that for the affected vehicles, after the correct weight of the accessory wheels was input, the modified load carrying capacity did not reflect the total weight added between certification and first retail sale within 1% of the actual added weight. On June 29, 2022, SET decided to conduct a recall to address this issue on vehicles in the field. Description of Remedy : Description of Remedy Program : At no cost to the vehicle owner, SET will notify the vehicle owners by mail of the noncompliance and will provide them with a new modified label to be installed over the original load carrying modification label. Each label will be generated specifically for each customer’s vehicle, based on the net weight of the accessories installed. The Owner Notification Letter will include a contact number should an owner qualify for a reimbursement. How Remedy Component Differs from Recalled Component : The load carrying capacity modification label will be accurate to accurate to within one percent (1%) of the weight of accessories installed on the vehicle Identify How/When Recall Condition was Corrected in Production : Modified load carrying capacity labels for vehicles receiving the 20” Black Gunner Wheels was stopped until the calculations were corrected, and new labels were available. Recall Schedule : Description of Recall Schedule : SET is coordinating with IHS to obtain current vehicle owner mailing address data based on the VIN of each individual affected vehicle, and also with a third-party service provider to print and mail the owner notification letters and labels to owners of affected vehicles. Samples of the owner notification letter for those receiving new labels will be provided. SET expects the mailing of customer notification letters to begin on or before September 4, 2022 Planned Dealer Notification Date : SEP 04, 2022 – SEP 04, 2022 Planned Owner Notification Date : SEP 04, 2022 – SEP 04, 2022 Part 573 Safety Recall Report 22V-480 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 * NR – Not Reported
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Load Carrying Capacity Modification (Addendum) Label (SET22A) IMPORTANT SAFETY RECALL This not ice applies to your vehicle, VIN: “•11 II I I I l I 1111 I 11111, 11 II’ h 111111111111• • 1 I 1111 I’ll I 111111111 I Dear Owner: This notice is being sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Southeast Toyota Distributors, LLC has decided that your vehicle fails to conform to Federal Motor Vehicle Safety Standard (FMVSS) No. 110, “Tire selection and rims” as it relates to Load Carrying Capacity Modification (Addendum) Labels. What is the condition? The Addendum Label is a yellow Label (see diagram below) located on the driver’s side center pillar. The Addendum Label takes into account the net weight of accessories added to your vehicle by SET after it was manufactured and updates the occupant and cargo carrying capacity of your vehicle. The vehicle occupant and load carrying capacity is located on the Tire and Loading Information Label. In the affected vehicles, the current Addendum Label is not correct in that it is not accurate to within one percent (1%) of the weight of accessories installed on the vehicle as required by FMVSS 110. This could result in a driver overloading the vehicle, which me¥ increase the risk of a crash. What will Southeast Toyota Distributors, LLC do? Enclosed, you will find a new Addendum Label for your specific vehicle (VIN listed above). What should you do? Please assist us by affixing the enclosed Addendum Label to your vehicle. Installation instructions are located on the following page. ► If you no longer own the vehicle, please call Southeast Toyota Distributors, LLC at 1-800-301-6859. ► If you are a vehicle lessor, Federal law requires you to forward a copy of this not ice to the lessee within ten days. What should you do if you have further questions or any problems? If you have any further questions, or if you have a problem, please contact either: ► Southeast Toyota Distributor’s Customer Assistance Center at 1-800-301-6859; or ► Your local Toyota Dealer If you believe that the dealer or Southeast Toyota Distributors, LLC has failed, or is unable to remedy the noncompliance within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue S.E., Washington, DC 20590 or call the toll free Vehicle Safety Hot Line at 1-888-327-4236 (TTY: 1-800-424-91 53), or go to http://www.safercar.gov. We have sent this notice in the interest of your continued satisfaction with our products, and we sincerely regret any inconvenience this condit ion may have caused you. Thank you for driving a Toyota. Sincerely, Southeast Toyota Distributors, LLC. 36n70•1100006
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