Tonneau Cover May Come Off While Driving – 2022-2023 Toyota Tundra & Tundra Hybrid

SEOCONTENT-START

TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL 23TA03 (Interim Notice 23TB03)
TONNEAU COVER MAY COME OFF WHILE DRIVING
CERTAIN 2022-2023 MODEL YEAR TUNDRA and TUNDRA HV
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently have completed all of the following courses:
-TIC206a Electrical Repair 1
It is the dealership’s responsibility to select technicians that have completed the above courses to perform this repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a. Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match.
b. Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and that it has not already been completed.
Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not affected or were previously completed, even by another dealer.
III. PREPARATION
A. PARTS
Part Number
Description
Qty
00107-FMVSS
Load Carrying Capacity Modification Label
1
Note: Labels are sold in packs of 25 from the MDC
B. TOOLS & EQUIPMENT
• Standard Hand Tools
• T – 30 Torx Driver
• Torque Wrench
Verify Vehicle Eligibility• Confirm vehicle VIN matches the RO• Check for Campaign eligibility using TISNo Further Action RequiredNot CoveredCoveredDetermine Type of RepairRemove and Store Toyota Genuine Tonneau CoverCustomer Requests Help Removing Tonneau Cover TopCampaign completed, return the vehicle to the customer.Remove Toyota Genuine Tonneau Cover and side rails, and discardDealer StockVerify Toyota Genuine Tonneau Cover Accessory is installedYesNo
3
IV. BACKGROUND
Some of the subject vehicles may be equipped with an optional Toyota genuine truck bed accessory tonneau cover that can detach from the vehicle while driving. A tonneau cover that detaches from a vehicle could increase the risk of a crash or injury.
V. COMPONENTS
Tonneau Cover Top
Tonneau Cover Rails
4
VI. IDENTIFY TONNEAU COVER TYPE
1. CONFIRM IF VEHICLE IS EQUIPPED WITH A TRI-FOLD HARD TOP TONNEAU COVER
Yes = Go to step 2
No = Campaign Complete
Examples of Tonneau Covers
YES
NO
NO
NO
2. IDENTIFY IF INVOLVED TOYOTA GENUINE TONNEAU COVER IS INSTALLED
a. Verify Toyota Genuine tonneau cover accessory is installed by checking for the following decals shown.
Affected Tonneau Covers
Affected Tonneau Cover for 2022-2023 Tundra and Tundra HV
• The affected tonneau cover has a Toyota decal on the top of panel closest to the tailgate.
OR
• The affected tonneau cover has a decal underneath showing part number PT954-34220-02 or PT954-34221-02.
OR
• The affected tonneau cover has a decal on either tonneau cover rail showing part number PT954-34220-02 or PT954-34221-02.
5
VII. DETERMINE APPROPRIATE PROCESS
For New Vehicle and TCUV Stock, see section VIII.
For Customer Vehicle, see section IX.
VIII. REMOVE TONNEAU COVER AND TONNEAU COVER RAILS
1. REMOVE KNOB AND HARDWARE
a. Lower tailgate.
b. Loosen knob and remove lock washer, large flat washer, large rubber washer and knob from underneath tonneau cover.
2. REMOVE TONNEAU COVER
a. Fold tonneau cover back.
b. Remove from vehicle and set aside.
3. REMOVE DRAIN TUBE LH
a. Remove drain tube from bed.
Hint:
• Use the same procedure for the RH side.
• Do not disconnect drain tube from the Tonneau Cover Rails.
4. REMOVE ACCESSORY RAIL LH FROM TONNEAU COVER RAIL (if equipped)
a. Loosen the LH accessory rail using T-30 Torx Driver.
b. Remove accessory rail LH.
Hint:
• Use the same procedure for the RH side.
• Do not discard.
6
5. REMOVE TONNEAU COVER RAIL LH
a. Loosen the LH tonneau cover rail fasteners using a T-30 Torx Driver.
b. Remove tonneau cover rail LH.
Hint:
• Use the same procedure for the RH side.
• Do not discard hardware
6. REINSTALL ACCESORY RAIL LH (if equipped)
a. Using hardware removed in Step 5, install accessory rail.
Torque:
9.0 N·m {92 kgf·cm, 6.5 ft·lbf}
Note: Use the same procedure for the RH side.
7. DAMAGE TONNEAU COVER BY DRILLING HOLES IN 6 LOCATIONS AS SHOWN
a. Using a drill bit 10mm or similar, drill 6 holes in locations shown.
b. Discard the tonneau cover.
8. INSTALL NEW LOAD CARRYING CAPICITY REDUCTION LABEL
a. Locate the Load Carrying Capacity Reduction Label on the B-Pillar, inside the driver’s door.
b. Fill out the new label by subtracting the lbs/kg in the table below from the value on the current label.
Bed Size
kg
lbs
5.5’
24.7
54.5
6.5’
29.5
65.0
c. Clean the surface of the original label with a dry cloth.
d. Apply the new label directly over the top of the original label and ensure only new label value can be read.
e. Confirm the label is properly adhered.
7
9. REPLACE MONRONEY LABEL WITH LABEL THAT DOES NOT INCLUDE TONNEAU COVER
a. If Monroney label does have tonneau cover, replace Monroney label with label that does not include tonneau cover.
b. If Monroney label does not have tonneau cover, there are no changes needed.
8
IX. CUSTOMER ASSISTED TONNEAU COVER TOP REMOVAL (UPON CUSTOMER REQUEST ONLY)
1. REMOVE KNOB AND HARDWARE
a. Lower tailgate.
b. Loosen knob and remove lock washer, large flat washer, large rubber washer and knob from underneath tonneau cover.
2. REMOVE TONNEAU COVER
a. Fold tonneau cover back.
b. Secure tonneau cover to itself by buckling both buckles as shown.
c. Release latch to remove tonneau cover from rails.
3. SECURE TONNEAU COVER IN CUSTOMER’S BED
a. Slide tonneau cover in customer’s bed.
b. Secure in customer’s bed.
c. Advise customer not to use tonneau cover until remedy is available.
9
2319 = 201920 = 202021 = 202122 = 202223 = 2023Etc…Year Campaignis Launched23TA03 (Interim Notice 23TB03)TT = ToyotaL = LexusVehicle MakeAA = Safety Recall RemedyB = Safety Recall InterimC = Special Service CampaignD = Limited Service CampaignE = Customer Support ProgramF = Emissions Recall(May use other characters in unique cases)Field Action Category and Phase0301 = 1st Field Action of the year02 = 2nd Field Action of the year03 = 3rd Field Action of the year(The sequence is unique for each Field Action category)(May use other characters in unique cases)Field Action Sequence
Examples:
19TA01 = Launched in 2019, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019
20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in 2020
21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched in 2021
◄ VERIFY REPAIR QUALITY ►
• Confirm all accessory rail fasteners are torqued properly
• Confirm tonneau cover and rails are disposed of properly
If you have any questions regarding this update, please contact your regional representative.
10. APPENDIX
A. PARTS DISPOSAL
In accordance with Federal law, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER

**************************************************************************************************************

TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL 23TA03 (Interim Notice 23TB03)
TONNEAU COVER MAY COME OFF WHILE DRIVING
CERTAIN 2022-2023 MODEL YEAR TUNDRA and TUNDRA HV
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently have completed all of the following courses:
-TIC206a Electrical Repair 1
It is the dealership’s responsibility to select technicians that have completed the above courses to perform this repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a. Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match.
b. Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and that it has not already been completed.
Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not affected or were previously completed, even by another dealer.
III. PREPARATION
A. PARTS
Part Number
Description
Qty
00107-FMVSS
Load Carrying Capacity Modification Label
1
Note: Labels are sold in packs of 25 from the MDC
B. TOOLS & EQUIPMENT
Verify Vehicle Eligibility• Confirm vehicle VIN matches the RO• Check for Campaign eligibility using TISNo Further Action RequiredNot CoveredCoveredDetermine Type of RepairRemove and secure Toyota Genuine Tonneau Cover in customer vehicle and return vehicle to customer.Customer Requests Help Removing Tonneau Cover TopCampaign completed, return the vehicle to the customer. Dealer Units can be sold.Remove Toyota Genuine Tonneau Cover and Tonneau Cover Rails, and discardDealer StockVerify Toyota Genuine Tonneau Cover Accessory is installedYesNoCustomer will be contacted when remedy is available.
3
• Standard Hand Tools
• T – 30 Torx Driver
• Torque Wrench
IV. BACKGROUND
Some of the subject vehicles may be equipped with an optional Toyota genuine truck bed accessory tonneau cover that can detach from the vehicle while driving. A tonneau cover that detaches from a vehicle could increase the risk of a crash or injury.
V. COMPONENTS
Tonneau Cover Top
Tonneau Cover Rails
4
VI. IDENTIFY TONNEAU COVER TYPE
1. CONFIRM IF VEHICLE IS EQUIPPED WITH A TRI-FOLD HARD TOP TONNEAU COVER
Yes = Go to step 2
No = Campaign Complete
Examples of Tonneau Covers
YES
NO
NO
NO
2. IDENTIFY IF INVOLVED TOYOTA GENUINE TONNEAU COVER IS INSTALLED
a. Verify Toyota Genuine tonneau cover accessory is installed by checking for the following decals shown.
Affected Tonneau Covers
5
Affected Tonneau Cover for 2022-2023 Tundra and Tundra HV
• The affected tonneau cover has a Toyota decal on the top of panel closest to the tailgate.
OR
• The affected tonneau cover has a decal underneath showing part number PT954-34220-02 or PT954-34221-02.
OR
• The affected tonneau cover has a decal on either tonneau cover rail showing part number PT954-34220-02 or PT954-34221-02.
VII. DETERMINE APPROPRIATE PROCESS
For New Vehicle and TCUV Stock, see section VIII.
For Customer Vehicle, see section IX.
VIII. REMOVE TONNEAU COVER AND TONNEAU COVER RAILS
1. REMOVE KNOB AND HARDWARE
a. Lower tailgate.
b. Loosen knob and remove lock washer, large flat washer, large rubber washer and knob from underneath tonneau cover.
6
2. REMOVE TONNEAU COVER
a. Fold tonneau cover back.
b. Remove from vehicle and set aside.
3. REMOVE DRAIN TUBE LH
a. Remove drain tube from bed.
Hint:
• Use the same procedure for the RH side.
• Do not disconnect drain tube from the Tonneau Cover Rails.
4. REMOVE ACCESSORY RAIL LH FROM TONNEAU COVER RAIL (if equipped)
a. Loosen the LH accessory rail using T-30 Torx Driver.
b. Remove accessory rail LH.
Hint:
• Use the same procedure for the RH side.
• Do not discard.
5. REMOVE TONNEAU COVER RAIL LH
a. Loosen the LH tonneau cover rail fasteners using a T-30 Torx Driver.
b. Remove tonneau cover rail LH.
Hint:
• Use the same procedure for the RH side.
• Do not discard hardware
6. REINSTALL ACCESORY RAIL LH (if equipped)
a. Using hardware removed in Step 5, install accessory rail.
Torque:
9.0 N·m {92 kgf·cm, 6.5 ft·lbf}
Hint:
• Use the same procedure for the RH side.
7
7. DAMAGE TONNEAU COVER BY DRILLING HOLES IN 6 LOCATIONS AS SHOWN
a. Using a drill bit 10mm or similar, drill 6 holes in locations shown.
b. Discard the tonneau cover.
8. INSTALL NEW LOAD CARRYING CAPICITY REDUCTION LABEL
a. Locate the Load Carrying Capacity Reduction Label on the B-Pillar, inside the driver’s door.
b. Fill out the new label by subtracting the lbs/kg in the table below from the value on the current label.
Bed Size
kg
lbs
5.5’
24.7
54.5
6.5’
29.5
65.0
c. Clean the surface of the original label with a dry cloth.
d. Apply the new label directly over the top of the original label and ensure only new label value can be read.
e. Confirm the label is properly adhered.
8
9. REPLACE MONRONEY LABEL WITH LABEL THAT DOES NOT INCLUDE TONNEAU COVER
a. If Monroney label does have tonneau cover, replace Monroney label with label that does not include tonneau cover.
b. If Monroney label does not have tonneau cover, there are no changes needed.
9
IX. CUSTOMER ASSISTED TONNEAU COVER TOP REMOVAL (UPON CUSTOMER REQUEST ONLY)
1. REMOVE KNOB AND HARDWARE
a. Lower tailgate.
b. Loosen knob and remove lock washer, large flat washer, large rubber washer and knob from underneath tonneau cover.
2. REMOVE TONNEAU COVER
a. Fold tonneau cover back.
b. Secure tonneau cover to itself by buckling both buckles as shown.
c. Release latch to remove tonneau cover from rails.
3. SECURE TONNEAU COVER IN CUSTOMER’S BED
a. Slide tonneau cover in customer’s bed.
b. Secure in customer’s bed.
c. Advise customer not to use tonneau cover until remedy is available.
10
2319 = 201920 = 202021 = 202122 = 202223 = 2023Etc…Year Campaignis Launched23TA03 (Interim Notice 23TB03)TT = ToyotaL = LexusVehicle MakeAA = Safety Recall RemedyB = Safety Recall InterimC = Special Service CampaignD = Limited Service CampaignE = Customer Support ProgramF = Emissions Recall(May use other characters in unique cases)Field Action Category and Phase0301 = 1st Field Action of the year02 = 2nd Field Action of the year03 = 3rd Field Action of the year(The sequence is unique for each Field Action category)(May use other characters in unique cases)Field Action Sequence
Examples:
19TA01 = Launched in 2019, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019
20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in 2020
21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched in 2021
◄ VERIFY REPAIR QUALITY ►
• Confirm all accessory rail fasteners are torqued properly
• Confirm tonneau cover and rails are disposed of properly
If you have any questions regarding this update, please contact your regional representative.
10. APPENDIX
A. PARTS DISPOSAL
In accordance with Federal law, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER

**************************************************************************************************************

TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL 23TA03
TONNEAU COVER MAY COME OFF WHILE DRIVING
CERTAIN 2022-2023 MODEL YEAR TUNDRA and TUNDRA HV
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians
performing this recall are required to successfully complete the most current version of the E-Learning
course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair
performed correctly; technicians performing this recall repair are required to currently have completed all
of the following courses:
-TIC206a Electrical Repair 1
It is the dealership’s responsibility to select technicians that have completed the above courses to
perform this repair. Carefully review your resources, the technician skill level, and ability before
assigning technicians to this repair. It is important to consider technician days off and vacation
schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a. Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match.
b. Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and
that it has not already been completed.
Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not
affected or were previously completed, even by another dealer.
Verify Vehicle Eligibility
• Confirm vehicle VIN matches the RO
• Check for Campaign eligibility using TIS
No Not Covered Further Action Required
Covered
Inspect front elevator bolt holes for splitting/damage
Campaign completed, return the vehicle to the
customer.
Have 2nd member inspect
repair
No Damage
Verify Toyota Genuine Tonneau Cover Accessory is
installed or stowed on customers vehicle
Yes
No
Perform remedy on original
Tonneau cover using the
Tonneau repair kit
Order a new Tonneau cover and
install
(New Level Tonneau cover
comes with a repair kit)
Cover Damaged
3
III. PREPARATION
A. PARTS
Part Number Description Qty
PT954-34220-TT Tundra Tonneau Cover Repair Kit 1
PT954-34223 New 5.5’ Tonneau Cover kit 1 (if applicable)
PT954-34224 New 6.5’ Tonneau Cover kit 1 (if applicable)
*Note: New Tonneau cover kits come with the new hardware kit, if new cover is
required there is no need to order Repair Kit
Contents of part repair kit
2 – Labels, 4 – Elevator bolts, 4 – R-clips, 4 -5/16” nuts, 4 – Lock Washers, 2 – Large
Black Spacers, 2 – Small Black Spacers, 4 – flat washers, 8 – rubber washers
B. TOOLS & EQUIPMENT
• Standard Hand Tools • Drill with 1/8”-1/4” and 5/8”” bit • Torque Wrench
IV. BACKGROUND
Some of the subject vehicles may be equipped with an optional Toyota genuine truck bed accessory tonneau cover that
can detach from the vehicle while driving. A tonneau cover that detaches from a vehicle could increase the risk of a crash
or injury.
4
V. COMPONENTS
Tonneau Cover Top Tonneau Cover Rails
5
VI. IDENTIFY TONNEAU COVER TYPE
1. CONFIRM IF VEHICLE IS EQUIPPED WITH A TRI-FOLD HARD TOP TONNEAU COVER
Yes = Go to step 2
No = Campaign Complete
Examples of Tonneau Covers
YES NO NO NO
2. IDENTIFY IF INVOLVED TOYOTA GENUINE TONNEAU COVER IS INSTALLED
a. Verify Toyota Genuine tonneau cover accessory is installed by checking for the following
decals shown.
Affected Tonneau Covers
Affected Tonneau Cover for 2022-2023 Tundra and Tundra HV
• The affected tonneau cover has a Toyota decal on the top of panel closest to the
tailgate.
OR
• The affected tonneau cover has a decal underneath showing part number PT954-34220-
02 or PT954-34221-02.
OR
• The affected tonneau cover has a decal on either tonneau cover rail showing part
number PT954-34220-02 or PT954-34221-02.
Is a Genuine Toyota Cover installed? YES – Move to Step VII, NO – Campaign Complete
6
VII. REMOVE OLD MOUNTING BOLTS, INSPECT, AND INSTALL REPAIR KIT
1. REMOVE KNOB AND HARDWARE
a. Lower tailgate and fully open the tonneau cover to
access the knob.
b. Loosen knob and remove lock washer, large flat
washer, large rubber washer and knob from
underneath tonneau cover.
c. Dispose of the original parts that are no longer
required. (Knob, rubber washers, flat washers, lock
washers.)
2. INSPECT LH AND RH MOUNTING HOLES
a. Once elevator bolt is removed inspect holes for
any tears or splits in aluminum. (See example of
unacceptable condition)
b. If no tears are found continue to step 3
c. If any tears or splits are present remove and
discard Tonneau Cover.
d. Order new Tonneau Cover nd skip to step 6.
Note: The new Tonneau Cover will need the
following items installed before it can be placed
on the vehicle:
Foam Blocks & Strap Latch (See pictures below.
Reference install instructions for locations)
7
3. REMOVE PLASTIC BLOCK FROM COVER
a. Remove the plastic spacer block (located on the
underside of the cover where the elevator bolt is
installed) by grabbing the block with channel lock pliers
as shown.
b. Rotate the pliers downward as shown to release the
first rivet from the cover.
c. Change the position of the pliers downward to
release the 2nd rivet. Discard the spacer blocks. Do this
for both the driver and passenger side blocks.
4. Toyota Hard Fold Cover field repair drill template
a. Print out the Drill Template on pg.14. (See Note
below before proceeding)
b. Make sure the template measures 76mm (3.0”)
when printed to ensure the template is sized correctly.
Note: After you print the template on pg.14, make sure
you check the measurements mentioned on the template
before using it to get the correct spacing. DO NOT PRINT
THE TEMPLATE BELOW. Use the template on pg.14.
8
5. USING THE FIELD REPAIR DRILL TEMPLATE TO
DRILL SECONDARY ELEVATOR BOLT HOLE.
a. Align the top of the template to the edge of the Apanel
extruded header.
b. Center the template onto the existing elevator bolt
hole.
c. Use the template to mark a drill location for
mounting a 2nd elevator bolt to the cover that is
rearward to the center of the current elevator bolt hole.
d. Mark the drilling location of the new hole with a
center punch at the edge of the template as shown on
the template by the arrow.
e. Use a 1/8” to ¼” drill bit as a pilot hole, then use a
5/8” drill bit for the final drill hole.
f. Be sure to deburr the hole after drilling.
6. Positioning the Fasteners and Spacers
a. Position the aluminum spacer with the rubber
washers so the elevator bolt will align and pass through
both the aluminum spacer and the aluminum plate.
b. Assemble the metal washer and the lock washer
onto the elevator bolt from underneath the slotted
aluminum plate.
c. Loosely install the hex nut. Do not fully tighten.
Hint: If the elevator bolt begins to spin press down on
the head to stop the spinning.
Note: Make sure the rubber washer fits over the
shoulder of the spacer as shown below.
Note: Make sure the large aluminum spacer is in the
front and the small aluminum spacer is in the rear.
Hint: It is easiest to align the spacers by placing them
on the aluminum plate with the front panel of the
Tonneau cover raised (Fig 1) Lower the cover and use
9
the elevator bolt or an alignment tool to properly
orientate the holes (Fig 2).
10
7. Positioning the Cover
a. Make sure the front of the cover is positioned
correctly on the rail by the bulkhead. Unfold the cover
toward the tailgate and make sure the cover fits
squarely side to side between the rails.
Note: When the cover is adjusted correctly and is
sitting square with the truck bed, the latch pawl
will make proper contact with the rail as shown.
8. CHECKING THE COVER SEAL POSITION
a. Check to make sure that the cover’s rear seal has
the rearward most fin on top of the tailgate and the
second fin leaning on the edge of the tailgate.
11
9. INSTALLING AND TORQUEING THE HEX NUTS
a. Carefully fold the cover forward and tighten the
four (4) hex nuts to 13Nm and ensure that the lock
washers are completely flat.
Hint: If the elevator bolt begins to spin press down on
the head to stop the spinning.
b. In some instances, after tightening the hex nut
there may be slight gap on the elevator bolt. This
does not affect the retention of the Tonneau Cover
and is an acceptable condition. (See examples
below)
10. SECURING THE R-CLIPS
a. Secure the four (4) R-Clips
(one through the hole of each elevator bolt).
12
11. ATTACHING THE NEW LABEL
a. The label should be attached to the panel as shown under the existing prop rod label.
b. Clean the surface before adhering the new label.
◄ VERIFY REPAIR QUALITY ►
• Confirm hex nuts are torqued properly and R-Clips are installed
• Confirm tonneau cover is aligned properly.
• Confirm that label is attached to the Tonneau cover beneath the Prop rod label.
• Confirm the area is clear of any debris that was created due to drilling, etc.
• Confirm all the old hardware has been disposed of.
If you have any questions regarding this update, please contact your regional representative.
10. APPENDIX
A. PARTS DISPOSAL
In accordance with Federal law, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER
13
23
19 = 2019
20 = 2020
21 = 2021
22 = 2022
23 = 2023
Etc…
Year Campaign
is Launched
23TA03 (Interim Notice 23TB03)
T
T = Toyota
L = Lexus
Vehicle Make
A
A = Safety Recall Remedy
B = Safety Recall Interim
C = Special Service Campaign
D = Limited Service Campaign
E = Customer Support Program
F = Emissions Recall
(May use other characters in unique cases)
Field Action Category and Phase
03
01 = 1st Field Action of the year
02 = 2nd Field Action of the year
03 = 3rd Field Action of the year
(The sequence is unique for each Field
Action category)
(May use other characters in unique
cases)
Field Action Sequence
Examples:
19TA01 = Launched in 2019, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019
20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in
2020
21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched
in 2021
25.4 mm
[1″]
50.8 mm
[2″]
16 mm
[0.63″]
# PRINT THIS DRILL TEMPLATE
14

SEOCONTENT-END