Front Seat Outer Belt Assembly Inspection And Replacement – 2002-2006 Lexus SC430, 2004 RX330 & 2007 RX350

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•• PROTECTED 関係者外秘
TECHNICAL INSTRUCTIONS
FOR
FRONT SEAT OUTER BELT ASSEMBLY
INSPECTION AND REPLACEMENT 2002-2006 MODEL YEAR SC430
2004 MODEL YEAR RX330
2007 MODEL YEAR RX350 •• PROTECTED 関係者外秘 I. OPERATION FLOW CHART
The flow chart is for reference only. DO NOT use it in place of the full technical instructions. Follow ALL steps as outlined in the full technical instructions to confirm the campaign is completed correctly. Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the RO.
2. Check for Campaign eligibility using TIS. Not Covered No further action required. Covered Check the ID number (manufacturing number) shown on the seat belt label of the front seat outer belt assembly. NG Replace the front seat outer belt assembly if the ID number is NG. OK Cut and Scrap Seat Belt (seat belt pretensioner). Campaign completed.
Return the Vehicle to the customer. II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a) Compare the vehicles VIN to the VIN listed on the Repair Order to ensure they match.
b) Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and that it has not already been completed.
HINT:
TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not affected or were previously completed, even by another dealer. 2 •• PROTECTED 関係者外秘 III. PREPARATION
A. PARTS (IF NG)
Part Number Part Description Quantity Model Color 73220-48052-A0 Front Seat Outer Belt Assembly LH 1 RX330 IVORY 73220-48052-A0 Front Seat Outer Belt Assembly LH 1 RX350 IVORY 73220-24131-A0 Front Seat Outer Belt Assembly LH 1 SC430 ECRU 73210-24171-A0 Front Seat Outer Belt Assembly RH 1 SC430 ECRU
Parts are only required if the inspection result is NG. Please refer to Electronic Parts Catalog to obtain the Part Number according to the VIN.
B. TOOLS & EQUIPMENT (IF INSPECTION RESULT NG)
• Standard hand tools • Torque wrench • Techstream
C. MATERIALS (IF NG)
• Protective gloves • Protective tape • Marker pen IV. WORK PROCEDURE TABLE OF CONTENTS
INSPECT FRONT SEAT OUTER BELT ASSEMBLY·········································SECTION V
COMPONENTS (IF NG) ············································································· SECTION VI
REPLACE FRONT SEAT OUTER BELT ASSEMBLY
(IF NG) ··································································································· SECTION VII
DESTROY OR SCRAP FRONT SEAT OUTER BELT ASSEMBLY (SEAT BELT
PRETENSIONER) ··················································································· SECTION VIII
APPENDIX····························································································
··· SECTION IX 3 •• PROTECTED 関係者外秘 BACKGROUND
A component in the subject front seat belt assemblies may not have been manufactured properly and may cause the seat belt to not operate as designed. This can increase the risk of an injury in the event of certain types of crashes. *1 Front Seat Outer Belt Assembly RH
*a ID Number (Manufacturing Number)
*c The label and vehicle shown are examples and will differ from the actual ones. *2 Front Seat Outer Belt Assembly LH
*b Label
– – 4 •• PROTECTED 関係者外秘 V. INSPECT FRONT SEAT OUTER BELT ASSEMBLY 1. IDENTIFY APPLICABLE SEAT BELT
a) Look at the table of the VINs below to identify which front seat outer belt assembly must be inspected. [Seat Belts that Need to Be Inspected] ● Check – No need to check
VIN Model Front Seat Outer Belt Assembly Front LH Seat Front RH Seat
JTHFN48Y120023799 SC430 – ●
JTHFN48Y420029435 SC430 ● –
JTHFN48Y030041292 SC430 ● –
JTHFN48Y430039285 SC430 ● –
JTJGA31U540011108 RX330 ● –
JTJGK31U170008207 RX350 ● – 2. RECORD SEAT POSITIONS
3. PROVIDE WORKSPACES
a) Move the front seat with the seat belt to be checked to the foremost position. 4. CHECK ID NUMBER SHOWN ON SEAT BELT LABEL
a) Check the 6-digit numeric ID number (manufacturing number) shown on the seat belt label of the front seat outer belt assembly.
OK/NG Criteria: See the next page.
NOTICE:
• The label design and the ID number location vary depending on the vehicle model or the front seat outer belt assembly’s part number. Regardless of the vehicle model or the part number, read the
6-digit numeric ID number shown in the [ID NO.] field of the seat belt label to see if replacement is necessary.
• Refer to the separately provided ID number identification list as needed. HINT:
The seat belt label can be found around the seat belt’s floor anchor. [Criteria] 5 •• PROTECTED 関係者外秘 RX330 & RX350: Judgment Part Number ID Number (Manufacturing Number)
NG 73220-48052-A0 376452 Proceed to
Replace the Front Seat Outer Belt Assembly LH. Go to “VI. COMPONENTS (IF INSPECTION RESULT NG).” OK Other than above ID number is illegible
Label has been detached and lost Record inspection results.
Replace the Front Seat Outer Belt Assembly if the ID number is illegible.
Go to “VI. COMPONENTS (IF INSPECTION RESULT NG).”
Replace the Front Seat Outer Belt Assembly if the seat belt label has been detached and lost. Go to “VI COMPONENTS (IF INSPECTION RESULT NG).” SC430: Judgment Part Number ID Number (Manufacturing Number) Proceed to 73220-24131-A0
NG 73220-24131-A0 73210-24171-A0 OK Other than above 379132
380526 381829 Replace the Front Seat Outer Belt Assembly LH. Go to “VI COMPONENTS (IF INSPECTION RESULT NG).”
Replace the Front Seat Outer Belt Assembly RH. Go to “VI COMPONENTS (IF INSPECTION RESULT NG).”
Record inspection results.
Replace the Front Seat Outer Belt Assembly if ID number is illegible Label has been detached and lost the ID number is illegible.
Go to “VI COMPONENTS (IF INSPECTION RESULT NG).”
Replace the Front Seat Outer Belt Assembly if the seat belt label has been detached and lost. Go to “VI COMPONENTS (IF INSPECTION RESULT NG).” 6 •• PROTECTED 関係者外秘 VI. COMPONENTS (IF NG) [RX330] 7 •• PROTECTED 関係者外秘 [RX350] 8 •• PROTECTED 関係者外秘 The illustration shows an example of the LH*a side components. Refer to the repair manual for the tightening*b torque. 9 •• PROTECTED 関係者外秘 VII. REPLACE FRONT SEAT OUTER BELT ASSEMBLY (IF INSPECTION RESULT NG)
1. CHECK FOR DTCs
a) Check current DTCs to obtain current vehicle condition.
b) REPLACE FRONT SEAT OUTER BELT ASSEMBLY Referring to the repair manual, replace the front seat outer belt assembly with the NEW one. TIS – Lexus 2002 SC430 Repair Manual (RM844U) (toyota.com)
TIS – Lexus 2003 SC430 Repair Manual (RM962U) (toyota.com) TIS – Lexus 2004 RX330 Repair Manual (RM1082U) (toyota.com) TIS – Lexus 2007 RX350 Repair Manual (RM0270U) (toyota.com) NOTICE:
Carefully read the cautions written in the repair manual and perform the written instructions correctly. 2. RESTORE VEHICLE
3. CONFIRM NO DTC SET DURING REPLACEMENT
◄ VERIFY REPAIR QUALITY ► − Check Torque of Seat Belt Bolts
− Check Seat belt loosens and retracts correctly.
− Ensure tension reducer connector is connected and pretensioner connector tab is locked.
− If you have any questions regarding this equipment recall, please contact your regional representative. VIII. DESTROY OR SCRAP FRONT SEAT OUTER BELT ASSEMBLY (SEAT BELT PRETENSIONER) A. PARTS DISPOSAL a) The outer belt assembly removed from the vehicle will be destroyed and scrapped by the dealers (seat belt pretensioner). Cut seat belt strap and use appropriate hazardous material disposal of seat belt due to seat belt pretensioner. In accordance with Federal Regulations, please make sure all recalled parts (original parts) removed from the vehicle are disposed of in a way they will not be reused, unless requested for parts recovery return. 10 11
•• PROTECTED 関係者外秘
IX. APPENDIX B. CAMPAIGN DESIGNATION DECODER
22
19 = 2019
20 = 2020
21 = 2021
22 = 2022
23 = 2023
Etc…
Year Campaign is Launched
22LH01
L
T = Toyota
L = Lexus
Vehicle Make
H
A = Safety Recall Remedy
B = Safety Recall Interim
C = Special Service Campaign D = Limited Service Campaign
E = Customer Support Program
F = Emissions Recall
H = Equipment Recall
(May use other characters in unique cases)
Field Action Category and Phase
01
01 = 1st Field Action of the year 02 = 2nd Field Action of the year 03 = 3rd Field Action of the year
(The sequence is unique for each Field Action category)
(May use other characters in unique cases)
Field Action Sequence
Examples:
19TA01 = Launched in 2019, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019 20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in 2020 21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched in 2021

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