Front Passenger Air Bag May Not Properly Inflate – 2003-2008 Toyota Corolla

August 28, 2019 NHTSA CAMPAIGN NUMBER: 19V627000

Front Passenger Air Bag May Not Properly Inflate

An improperly inflated air bag increases the risk of injury during a crash.

 

NHTSA Campaign Number: 19V627

Manufacturer ToyotaeBay logo Motor Engineering & Manufacturing

Components AIR BAGS

Potential Number of Units Affected 219,000

 

Summary

ToyotaeBay logo Motor Engineering & Manufacturing (ToyotaeBay logo) is recalling certain 2003-2008 Corolla, 2005-2008 Corolla Matrix, and PontiaceBay logo Vibe vehicles equipped with a front passenger air bag assembly replaced under a prior recall. The air bag may not unfold as designed during inflation under high temperature conditions, possibly resulting in the air bag not inflating properly.

 

Remedy

ToyotaeBay logo will notify their owners. PontiaceBay logo Vibe owners will be notified by GM. Dealers will replace the front passenger air bag assembly or sub-assembly, free of charge. ToyotaeBay logo owners may contact ToyotaeBay logo customer service at 1-888-270-9371. ToyotaeBay logo’s numbers for this recall are K1Q and K0Q. PontiaceBay logo owners may contact GM customer service at 1-800-762-2737. GM’s number for this recall is N192273760.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


โ—„ IMPORTANT UPDATE โ–บ

 

The attached Dealer Letter has been updated. Refer to the details below.

DATETOPIC
6/22/2020
  • Loaner vehicle reimbursement procedure section has been updated with additional op codes for Matrix vehicles rental during the interim period.
  • Rental reimbursement instructions for back order updated.
  • Towing sublet added to Warranty Reimbursement section.
5/28/2020
  • Remedy section updated to explain availability of remedy for ALL Matrix vehicles.
  • Remedy description for Corolla vehicles updated.
  • Owner Letter Mailing Date section updated with details on Matrix remedy letter mailing.
  • Parts Ordering Process section updated with Matrix remedy parts information and new Corolla PNs.
  • Interim rental op codes section updated with timing of when additional rental op codes will be provided.
  • Warranty Reimbursement Procedure section updated with Matrix remedy op code.
4/22/2020
  • Added new sections for part numbers that CANNOT be used
12/18/2019
  • Recall expanded to include additional 2003 โ€“ 2008 Corolla vehicles
  • Recall expanded to include additional 2005-2008 Matrix vehicles
9/19/2019
  • The condition statement has been updated.
  • Loaner Vehicle Reimbursement Procedure has been updated.
9/13/2019
  • The NHTSA Recall No. has been added
  • The warranty claim filing op-codes for the remedy, rental vehicle reimbursement, and pickup and delivery has been added to the dealer letter.

 

The most recent update in the attached Dealer Letter will be highlighted with a red box.

 

Please review this notification with your staff to assure that all relevant personnel have been briefed regarding this subject.

 

Thank you for your cooperation.


Original Publication Date: August 28, 2019

To: All ToyotaeBay logo Dealer Principals, General Managers, Service Managers, and Parts Managers

 

SAFETY RECALL K0Q (Interim Notice K1Q)- Remedy Notice

Certain 2003 โ€“ 2008 Model Year Corolla Vehicles
Certain 2005 โ€“ 2008 Model Year Matrix Vehicles
Passenger Airbag May Not Inflate Properly
NHTSA Recall No. 19V-627

 

Model / YearsProduction PeriodApproximate Total VehiclesApproximate Stop Sale Dealer Inventory
2003 โ€“ 2008 CorollaEarly January 2002 โ€“ Late December 200723,2000
2005 โ€“ 2008 MatrixLate April 2004 โ€“ Mid-December 2007121,7000

 

On December 13, 2019, Toyota amended the Defect Information Report (DIR) sent to the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to include certain additional 2003 โ€“ 2008 Corolla vehicles and certain 2005 โ€“ 2008 Matrix vehicles in the Safety Recall.

 

On August 28, 2019, Toyota filed a Defect Information Report (DIR) with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety Recall on certain 2003 โ€“ 2008 Corolla vehicles and certain 2005 โ€“ 2008 Matrix vehicles.

 

Condition

The subject vehicles were repaired under a prior recall by replacing the front passenger airbag assembly or airbag inflator.  If this airbag deploys, there is a possibility that the passenger airbag could be damaged.  Such damage could cause the airbag to not properly inflate, and this could increase the risk of occupant injury in the event of a crash.

 

Remedy

ToyotaeBay logo has sufficient parts to implement the final phase of the remedy. The remedy will consist of replacement of the front passenger airbag assembly or replacement of the front passenger airbag sub-assembly FREE OF CHARGE. Refer to the table below to determine the remedy status of vehicles involved in K0Q (K1Q Interim).

 

Model NameModel YearK0Q Remedy Status
Matrix2005 – 2008Remedy Available
Corolla2003 – 2004Remedy Available
2005 – 2008Remedy Available

 

Covered Vehicles

There are approximately 144,900 vehicles covered by this Safety Recall. Approximately 4,400 vehicles involved in this Safety Recall were distributed to Puerto Rico.

NOTE: ToyotaeBay logo added approximately 10,200 vehicles to this campaign. These vehicles will be included in the campaign effective 12/16/2019 and will utilize the same repair described above.

 

Campaign Phase Interpretation

Campaigns may be launched in phases due to many factors, such as: the nature of the repair, parts availability, etc. It is critical that each VIN is confirmed using TIS to determine if the vehicle is in the remedy or interim phase. Only perform the repair that is available for the specific VIN. If a remedy repair is performed on an

interim phase vehicle, the claim will be subject to debit.

 

REMEDY PHASE โ€“ ELIGIBLE FOR REPAIR
STATUS IDENTIFICATION

A: Campaign Status: Remedy Available
B: Memo: Remedy Available โ€“ Instead of using the scanning application use https://takata-scan-app.imagespm.info/

  • This vehicle is eligible to have the remedy performed if the completion status is โ€œNot Completed.โ€
  • The new scanning application website https://takata-scan-app.imagespm.info/ must be used when performing the remedy.
  • Login instructions for this new scanning application website are included in the Technical Instructions.

 

This issue affects the remedy parts used in certain Takata Airbag recalls.  The remedy status for all campaign codes that require the remedy parts affected by this condition is shown below for your reference.  Please refer to the individual Takata Airbag recall dealer letters for more details.

 

Model NameModel YearDSF/E04J0A/J0B/J0CK0Q Remedy Status
Matrix2005 – 2008Remedy AvailableRemedy AvailableRemedy Available
Corolla2003 – 2004Remedy AvailableRemedy AvailableRemedy Available
2005 – 2008Remedy AvailableRemedy AvailableRemedy Available

 

First Takata Recall Repair (ToyotaeBay logo Designation D0F/E04/DSF)Second Takata Recall Repair (ToyotaeBay logo Designation J0A/J0B/J0C)This Recall (ToyotaeBay logo Designation K0Q)
Certain vehicles were repaired with an inflator containing Phased Stabilized Ammonium Nitrate without desiccant.  This is known as a โ€œLike for Likeโ€ replacementVehicles repaired with a Like for Like replacement were recalled again and repaired with a nonTakata inflator under this phase.Certain models repaired under earlier recalls with a non-Takata inflator are under recall and will be repaired with an improved airbag assembly or airbag subassembly.

 

Owner Letter Mailing Date

ToyotaeBay logo notified Corolla vehicle owners in mid-October 2019. Matrix vehicle owners were sent an interim notification in late October 2019. Matrix vehicle owners will be notified of the remedy beginning in early June 2020.

ToyotaeBay logo makes significant effort to obtain current customer name and address information from each state through industry resources when mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Safety Recall announcement, it is the dealershipโ€™s responsibility to forward the owner letter to the customer who purchased the vehicle.

Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on TIS.

For the vehicles added in December 2019, ToyotaeBay logo sent an owner notification by mid-February 2020.

 

Dealer Inventory Procedures

New Vehicles in Dealership Inventory – Reminder

ToyotaeBay logo has not identified any new vehicles in dealership inventory that are covered by this Safety Recall. However, below is a reminder of the dealerโ€™s obligations pertaining to Safety Recalls if there are new vehicles in dealership inventory:

Under Title 49, Section 30112 of the United States Code, a dealer cannot sell, offer for sale, or introduce or deliver for introduction in interstate commerce a new motor vehicle when it is aware that the vehicle does not comply with an applicable Federal Motor Vehicle Safety Standard or contains a defect related to motor vehicle safety.  Further, 49 Code of Federal Regulations ยง577.13 requires us to provide the following advisory:  It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.

Vehicle Safety Recall completion should always be verified through TIS. We request your assistance to ensure involved vehicles are identified and not delivered prior to performing the remedy.

NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (https://dealerdaily.toyotaeBay logo.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.

 

Pre-Owned Vehicles in Dealer Inventory for Vehicles in Remedy

To ensure customer satisfaction, ToyotaeBay logo requests that dealers complete this Safety Recall on any used vehicles currently in dealer inventory that are covered by this Safety Recall prior to customer delivery. However, if the campaign cannot be completed (for example, due to remedy parts availability), delivery of a covered vehicle is acceptable if disclosed to the customer that the vehicle is involved in a Safety Recall.

ToyotaeBay logo expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. ToyotaeBay logo and the dealer may use this information to contact the customer when the remedy becomes available.

Keep the completed form on file at the dealership and send a copy to quality_compliance@toyotaeBay logo.com. In the subject line of the email state, โ€œDisclosure Form K0Q/K1Qโ€ and include the VIN.

NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in Dealer Daily (https://dealerdaily.toyotaeBay logo.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly launched campaigns.

           

ToyotaeBay logo Certified Used Vehicle (TCUV)

The TCUV policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as a TCUV until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have been completed on that vehicle.

 

ToyotaeBay logo Rent-A-Car (TRAC) & Service Loaners

ToyotaeBay logo requests that dealers remove all TRAC and Service Loaner vehicles from service that are covered by a Safety Recall unless the defect has been remedied.

 

 

Customer Handling, Parts Ordering, and Remedy Procedures

Customer Contacts

Customers who receive the owner letter may contact your dealership with questions regarding the letter and/or the Safety Recall. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent message is communicated.

Customers with additional questions or concerns are asked to please contact the ToyotaeBay logo Customer Experience Center (1-888-270-9371) – Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.

 

Media Contacts

It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to Tania Saldana (859) 815-9968 in ToyotaeBay logo Corporate Communications. Please do not provide this number to customers. Please provide this contact only to media.

         

Parts Ordering Process Non SET and GST Parts Ordering Process

It is possible that parts for this campaign are either required to be ordered in Campaign Part Order Request (CPOR) on Service Lane, or have been placed on Manual Allocation Control (MAC) due to potential limited part availability. Please check the CPOR/MAC report on Dealer Daily for the most up-to-date parts ordering information.

All Safety Recall, Service Campaign (SSC/LSC) parts are eligible for the Monthly Parts Return Program. Please refer to PANT Bulletin 2011-087 for campaign parts that are currently returnable under the Monthly Parts Return Program and for additional details.

ModelModel YearLocationPart NumberPart DescriptionQty
Corolla2003-2008All States and USTT04008-10212*AIR BAG ASSY KIT, INSTR PNL PASS1
OR
04009-61212*AIR BAG KIT1
Matrix2005-200848 States in Continental U.S.04005-22901**AIR BAG ASSY KIT, INSTR PNL PASS1
USTT, Hawaii & AK04005-22801**

 

NOTE:

*Continue to order 04008-10212 until there is no longer stock at your facing PDC. Once there is no longer stock of the airbag assembly part number 04008-10212 use the airbag kit part number 04009-61212 to perform the remedy for Corolla vehicles.

**Wire harness will be re-used for Matrix vehicles repaired in K0Q.

 

IMPORTANT PARTS ORDERING INFORMATION

All Safety Recall, Service Campaign (SSC/LSC) and Customer Support Program (CSP) parts are eligible for the Monthly Parts Return Program.  Please refer to PANT Bulletin 2011-087 for campaign parts that are currently returnable under the Monthly Parts Return Program and additional details.

 

IMPORTANT PARTS ORDERING INFORMATION

All Safety Recall, Service Campaign (SSC/LSC) and Customer Support Program (CSP) parts are eligible for the Monthly Parts Return Program. Please refer to PANT Bulletin 2011-087 for campaign parts that are currently returnable under the Monthly Parts Return Program and additional details.

           

Part Recovery

Dealers should discontinue the installation of the parts listed below for the recalls, customer pay repairs AND over-the-counter sales (if applicable) unless they have a mark on the label.

 

Mark Present = OK Part

Do NOT Return

 

Model Model Year Location Part Number Part Description
Corolla 2003-2008 All States and USTT 04008-10212 AIR BAG ASSY KIT, INSTR PNL PASS
Matrix 2005-2008 48 States in Continental U.S. 04005-22901 AIRBAG ASSEMBLY W/INFLATOR
USTT, Hawaii & AK 04005-22801

 

ToyotaeBay logo requires all dealers to return any parts listed above that do NOT have a mark on the label that remain in dealer inventory by utilizing the Hazmat Part Return Program available. Dealers will be issued a refund for all part returns. This part return program is outlined in PANT Bulletin 2014-042.

 

Important Note:

In order to return the inflator, packages must NOT be opened/tampered with.

 

             

Non-Desiccated Part Recovery

Dealers should discontinue the installation of the non-desiccated parts listed below for recall, customer pay repairs AND over-the-counter sales (if applicable).

 

Model Model Year Location Part Number Part Description
Corolla 2003-2004 48 States in Continental U.S. 04003-28102 INFLATOR ASSY KIT, INSTR PNL AIRBAG
USTT, Hawaii & AK 04003-11102
2005-2008 48 States in Continental U.S. 04004-75202
USTT, Hawaii & AK 04004-75102
Matrix 2005-2008 48 States in Continental U.S. 04004-75201
USTT, Hawaii & AK 04004-75101

 

Model Model Year Part Number Part Description
Corolla 2003-2004 73970-02040-B0 AIR BAG ASSY, INSTR PNL PASS
73970-02040-B1
73970-02040-E0
2005-2008 73970-02051-B0
73970-02051-B1
73970-02051-E0
Matrix 2005-2008 73970-01050-B0

 

ToyotaeBay logo requires all dealers to return any parts listed above that still remain in dealer inventory by utilizing the Hazmat Part Return Program available. Dealers will be issued a refund for all part returns. This part return program is outlined in PANT Bulletin 2014-042.

 

Important Note:

In order to return the inflator, packages must NOT be opened/tampered with.

 

 

Desiccated Service Modules

The Service Module Assemblies shown in the table CANNOT BE USED under K0Q.

 

While the airbag assemblies listed below may be used on other Takata Campaigns such as E04 and DSF, they are not valid for the repair of vehicles under K0Q.

 

Model Model Year Part Number Part Description
Corolla 2003-2004 73970-02041-B0 AIR BAG ASSY, INSTR PNL PASS
73970-02041-B1
73970-02041-E0
2005-2008 73970-02052-B0
73970-02052-B1
73970-02052-E0

 

 

Service Module Affected by K0Q Condition

Dealers should discontinue the installation of the parts listed below for recall, customer pay repairs AND over-the-counter sales (if applicable).

 

Model Model Year Part Number Part Description
Matrix 2005-2008 73970-01110-B0 AIR BAG ASSY, INSTR PNL PASS

 

ToyotaeBay logo requires all dealers to return any parts listed above that still remain in dealer inventory by utilizing the Hazmat Part Return Program available. Dealers will be issued a refund for all part returns. This part return program is outlined in PANT Bulletin 2014-042.

 

Important Note:

In order to return the inflator, packages must NOT be opened/tampered with.

 

Technician Training Requirements

The repair quality of covered vehicles is extremely important to ToyotaeBay logo. All dealership technicians performing this repair are required to successfully complete the most current version of the E-Learning course โ€œSafety Recall and Service Campaign Essentialsโ€. To ensure that all vehicles have the repair performed correctly; technicians performing this repair are required to currently hold at least one of the following certification levels:

  • ToyotaeBay logo Certified (Electrical)
  • ToyotaeBay logo Expert (Any Specialty)
  • Master
  • Master Diagnostic Technicians

Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com. It is the dealershipโ€™s responsibility to select technicians with the above certification level or greater to perform this repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.

 

Campaign Specific Part Associate E- Learning Training Requirement

The Airbag Inflator Assembly being replaced during this campaign is a Class 9 Hazmat part.  Therefore, Parts Associates involved in this recall are required to complete E-Learning Module (E2140 โ€œSafety Recall D0F โ€“ Front Passenger Airbag Inflatorโ€ found on www.uotdealer.com) This E-Learning module will explain the proper procedure for documenting and returning the Airbag Inflator Assembly to TK Holdings Incorporated.

 

Campaign Special Service Tools

Your dealership was sent a package containing special service tools for Safety Recall D0F which will also be used for this campaign.

This tool is needed when performing the front passenger airbag inflator module campaign. This tool IS NOT available through normal parts or tools channels. There is a very limited supply of tools, but if additional tools are needed, contact your regional representative.

NameSample ImageQty
Barcode Scanner Models: Datalogic QD2300 (Only Barcode) QD2430 (Barcode and QR Code)1

 

Remedy Procedures

Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service Campaigns on the vehicle during the time of appointment.

 

Repair Quality Confirmation

The repair quality of covered vehicles is extremely important to ToyotaeBay logo. To help ensure that all vehicles have the repair performed correctly, please designate at least one associate (someone other than the individual who performed the repair) to verify the repair quality of every vehicle prior to customer delivery.

 

Parts Recovery Procedures – Shipping Information for Removed Inflators and Airbag Assemblies

This parts return procedure is applicable to removed airbag inflators, airbag modules, and airbag assemblies.  With this process, each dealer will be required to perform the following:

  • Apply a return address label to the outside of each inflator/module/assembly box (label provided by Takata in the new part box).
  • Store the old parts on a pallet until 100 are accumulated or whatever amount is collected after 30 days.
  • Keep a running log of how many of each type of inflator/module/assembly are on the pallet.
  • Secure the parts on the pallet with shrink wrap.
  • Contact Takata at 1-877-650-9409 to arrange LTL pick-up.
  • Place an over-pack label on the palletized load and provide the LTL driver with the pre-filled out documentation that will be sent to the dealer by Takata.

This process will not require the dealer to fill out any paperwork.  All documents will be filled out by Takata and returned to the dealer.

Refer to the Job Aid available on TIS for more details on this process and how to get more labels.

In addition, to compensate dealers for purchasing pallets and shrink wrap, a sublet claim of 0.20 cents per vehicle may be applied to each inflator replacement warranty claim.

NOTE: This updated inflator recovery program only applies to the continental 48 states.  Alaska, Hawaii and the US Territories must contact the following Takata USA representative directly for shipping instructions: Miguel Prigadaa โ€“ Tel #: 210-250-5078 or e-mail: [email protected].

 

Warranty Reimbursement Procedures

Loaner Vehicle or Alternative Transportation Reimbursement Procedure

Interim Op Codes โ€“ Matrix ONLY

To minimize risk, ToyotaeBay logo recommends that no passengers sit in the front passenger seat. If this recommendation is not feasible for the customerโ€™s personal or business needs, alternative transportation may be made available. A loaner vehicle or alternative transportation through ToyotaeBay logo Rent-A-CAR (TRAC) can be claimed for $35 per day.

Op CodeDescription
K1Q001Vehicle Rental 1-30 Days
K1Q002Vehicle Rental 31-60 Days
K1Q003Vehicle Rental 61-90 Days
K1Q004Vehicle Rental 91-120 Days
K1Q005Vehicle Rental 121-150 Days
K1Q006Vehicle Rental 151-180 Days
K1Q007Vehicle Rental 181-210 Days
K1Q008Vehicle Rental 211-240 Days
K1Q009Vehicle Rental 241-270 Days
K1Q010Vehicle Rental 271-276 Days

 

           

Remedy Op Codes

For customer convenience while the repair is performed, one of the following alternative transportation options can be claimed for $35 per day:

  • Loaner vehicle through ToyotaeBay logo Rent-A-CAR (TRAC)
  • Rental vehicle
  • Other alternative transportation such as Uber, Lyft or a taxi

 

Op. CodeDescription
RNTK0QVehicle Rental 1 Day

 

If alternative transportation exceeds 1 day, due to part availability issues such as a backorder, then alternative transportation can be claimed as sublet type โ€œRTโ€ under the remedy Op. Code K0Q001 or K0Q002.

 

NOTE:

  • Rental invoice MUST be attached to all rental claims. These claims may be subject to debit if rental invoice is not attached.
  • Rentals that exceed the maximum allowable daily rate will require DSPM authorization per the Toyota Transportation Assistance Policy (TTAP).

 

Dealer Transportation – Customer Vehicle Pickup and Delivery

  • Dealer Transportation Opcode is only to be used if the customerโ€™s vehicle was delivered to and from the dealer. Transportation sublet is not to exceed $120. These claims may be subject to debit if it is determined that the vehicle was not picked up or delivered.
  • Dealers will determine the transportation cost, which they are allowed to claim as sublet โ€œDEโ€, under the Dealer Transportation op code by multiplying their dealer labor rate by 0.7 hours (ex. $100 x 0.7 = $70 Dealer Transportation).

 

ModelDealer Transportation Op CodeSublet$ Amount to be Included on Claim for Dealer Transportation Cost
MatrixK0Q100DE0.7hr x Dealer Labor Rate (ex: $100 x 0.7 = $70)
Corolla

 

Warranty Reimbursement Procedure

Matrix Vehicles:

Warranty Reimbursement Procedure Matrix Vehicles:

 

Corolla Vehicles:

Warranty Reimbursement Procedure Corolla Vehicles

 

ModelOp. CodeDescriptionFlat Rate Hour
CorollaK0Q001Replace Airbag Assembly or Airbag Sub-Assembly0.9 hr/vehicle
MatrixK0Q002Replace Airbag Assembly0.9 hr/vehicle

 

  • The flat rate times include 0.1 hours for administrative cost per unit for the dealership.
  • Towing may be offered to the customer and can be claimed under Op. Code K0Q001 or K0Q002 for $250 as sublet type โ€œTWโ€. The customer may request vehicle pick up if they reside in areas where dealerships are not located within reasonable traveling distance or if the customer is not comfortable driving their vehicle.

 

Claim Filing Accuracy and Correction Requests

It is the dealerโ€™s responsibility to file claims correctly for this Safety Recall. This claim filing information is used by ToyotaeBay logo for various government reporting activities; therefore, claim filing accuracy is crucial. If it has been identified that a claim has been filed using an incorrect Op Code or a claim has been filed for an incorrect VIN, refer to Warranty Procedure Bulletin PRO17-03 to correct the claim.

 

Campaign Designation / Phase Decoder

Campaign Designation / Phase Decoder
Examples:

C1B = Launched in 2012, Interim Phase, 2nd   Campaign Launched in 2012

E0A = Launched in 2014, Remedy Phase, 1st  Campaign Launched in 2014

J0A = Launched in 2018, Remedy Phase, 1st  Campaign Launched in 2018.

 

Please review this entire package with your Service and Parts staff to familiarize them with the proper step-by-step procedures required to implement this Safety Recall.

 

Thank you for your cooperation.

TOYOTAeBay logo MOTOR SALES, U.S.A., INC.


SAFETY RECALL K0Q (Interim Notice K1Q)- Remedy Notice

Certain 2003 โ€“ 2008 Model Year Corolla Vehicles
Certain 2005 โ€“ 2008 Model Year Matrix Vehicles
Passenger Airbag May Not Inflate Properly

Frequently Asked Questions
Original Publication Date: August 28, 2019
NHTSARecall No. 19V-627

 

โ—„ IMPORTANT UPDATE โ–บ

DATETOPIC
5/28/2020
  • Q5 & A5 have been updated with details on the remedy announcement for Matrix vehicles and the update to the remedy for Corolla vehicles.
  • Sub questions have been added to Q5 to describe the difference in the remedy for Matrix vehicles.
12/18/2019
  • Recall expanded to include additional 2003 โ€“ 2008 Corolla vehicles
  • Recall expanded to include additional 2005-2008 Matrix vehicles
9/19/2019
  • The condition statement has been updated in A1.

 

The most recent update will be highlighted with a red box.

 

 

Q1:What is the condition?
A1:The subject vehicles were repaired under a prior recall by replacing the front passenger airbag assembly or airbag inflator.  If this airbag deploys, there is a possibility that the passenger airbag could be damaged.  Such damage could cause the airbag to not properly inflate, and this could increase the risk of occupant injury in the event of a crash.

 

Q2: I already had my recall repair completed under a previous recall involving the passenger airbag.  Why is my vehicle being recalled again?
A2:

 

 

Certain models repaired under earlier recalls are affected by this condition and will be repaired with an improved airbag assembly or sub-assembly.

Q2b: I own a 2005 โ€“ 2008 Matrix or a 2003 โ€“ 2008 Corolla but my vehicle is not involved.  Why?
A2b: This Safety Recall only applies to certain vehicles repaired under a prior recall.   If your vehicle is involved in this Safety Recall, you will be sent an owner notification informing you of your involvement.  You may also check your recall status at www.ToyotaeBay logo.com/recall.

 

 

Q3: Which airbags in ToyotaeBay logo vehicles are affected by this Safety Recall?
A3:This Safety Recall only includes certain ToyotaeBay logo vehicles repaired under previous recalls involving front passenger airbags.  No front driver airbags in ToyotaeBay logo vehicles are included in this recall.

 

Q4: Are there concerns with other airbags in the vehicle?
A4:No. Only the front passenger airbag is affected by this condition.

 

Q5: What is ToyotaeBay logo going to do?
A5:ToyotaeBay logo notified Corolla vehicle owners in mid-October 2019. Matrix vehicle owners were sent an interim notification in late October 2019. For the vehicles added in December 2019, ToyotaeBay logo notified owners by mid-February 2020.

Matrix vehicle owners will be notified of the remedy beginning in early June 2020.

ToyotaeBay logo has sufficient parts to implement the final phase of the remedy. The remedy will consist of replacement of the front passenger airbag assembly or the front passenger airbag sub assembly with an improved one FREE OF CHARGE. Refer to the table below to determine the remedy status of vehicles involved in K0Q (K1Q Interim).

Model Name Model Year K0Q Remedy Availability
Matrix 2005 – 2008 Remedy Available
Corolla 2003 – 2004 Remedy Available
2005 – 2008 Remedy Available

 

Q5a: Is ToyotaeBay logo using newly produced parts for all vehicles?
A5a: All Corolla vehicles will receive a newly produced part. Depending on parts supply, Matrix vehicles with either receive a newly produced part or a ToyotaeBay logo-authorized remanufactured part.

 

Q5b: What will determine if a Matrix vehicle receives a newly produced part or a remanufactured part?
A5b: This will depend on parts availability.

 

 

Q6:Are there any warnings that this condition exists?
A6:No. There are no warnings that this condition exists.

 

Q7:Which and how many vehicles are covered by this Safety Recall?
A7:There are approximately 144,900 vehicles covered by this Safety Recall.

Model Name Model Year Production Period
Corolla 2003 – 2008 Early January 2002 โ€“ Late December 2007
Matrix 2005 – 2008 Late April 2004 โ€“ Mid-December 2007

 

Q7a: Are there any other ToyotaeBay logo/Lexus/ScioneBay logo vehicles covered by this Safety Recall in the U.S.?
A7a: No. There are no other ToyotaeBay logo/Lexus/ScioneBay logo vehicles covered by this Safety recall in the U.S.

 

Q8: What should you do if the remedy is available for your vehicle?
A8:ToyotaeBay logo strongly recommends that you have this Safety Recall remedy performed as soon as you receive notice that the remedy is available for your vehicle. Please contact any authorized ToyotaeBay logo dealer to schedule an appointment to have your vehicle repaired FREE OF CHARGE. Until this Safety Recall repair is completed, it is recommended that a passenger not occupy the front passenger seat. If you are uncomfortable driving the vehicle to the dealership, please contact your local authorized ToyotaeBay logo dealer who will arrange for vehicle pick up.

 

Q9: How long will the repair take?
A9:

 

The repair takes approximately one hour. However, depending upon the dealerโ€™s work schedule, it may be necessary to make the vehicle available for a longer period of time.

 

Q10: How does ToyotaeBay logo obtain my mailing information?
A10:

 

ToyotaeBay logo uses an industry provider who works with each stateโ€™s Department of Motor Vehicles (DMV) to receive registration or title information, based upon the DMV records. Please make sure your registration or title information is correct.

 

Q11: What if I have additional questions or concerns?
A11:If you have additional questions or concerns, please contact the ToyotaeBay logo Customer Experience Center at 1-888-270-9371 Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.

 

 


December 13, 2019 

AMENDED INFORMATION REPORT
(19V-627)

  

This supplements ToyotaeBay logoโ€™s Part 573 Report (19V-627) concerning the front passenger air bag assembly issue on certain ToyotaeBay logo and PontiaceBay logo Vibe vehicles.

The subject recall only affects certain ToyotaeBay logo and PontiaceBay logo vehicles equipped with specific Takata front passenger air bag assemblies which contain an alternative air bag inflator produced by a different supplier and that were used as a replacement under a prior recall.  After the DIR filing on August 28, 2019, ToyotaeBay logo and GM identified additional vehicles that may have been equipped with the subject front passenger air bag assemblies.  Thus, ToyotaeBay logo is amending its Part 573 Report (19V-627) of December 13, 2019 to add 10,215 ToyotaeBay logo and 859 PontiaceBay logo Vibe vehicles to the affected population.

The production period and the total number of vehicles potentially involved (increase) are revised as noted below:

 

Identification of Involved Vehicles:

Make/ Car LineModel YearManufacturerProduction Period
ToyotaeBay logo/ Corolla2003 – 2008TMC, TMMC, NUMMIJanuary 4, 2002 through December 20, 2007
ToyotaeBay logo/ Corolla Matrix2005 – 2008TMMCApril 25, 2004 through December 18, 2007
PontiaceBay logo/ Vibe2005 – 2008NUMMIApril 26, 2004 through January 2, 2008

 

Total Number of Vehicles Potentially Involved (revised):

ToyotaeBay logo Corolla:23,195
ToyotaeBay logo Corolla Matrix:121,679
PontiaceBay logo Vibe:84,586
Total:229,460

 


August 28, 2019

DEFECT INFORMATION REPORT

 

  1. Vehicle Manufacturer Name:

ToyotaeBay logo Motor Corporation [โ€œTMCโ€]
1, ToyotaeBay logo-cho, ToyotaeBay logo-city, Aichi-pref., 471-8571, Japan

ToyotaeBay logo Motor Manufacturing Canada Inc. [โ€œTMMCโ€]
1055 Fountain Street North, Cambridge, Ontario, Canada N3H 5K2

New United Motor Manufacturing, Inc. [โ€œNUMMIโ€]
45500 Fremont Boulevard, Fremont, CA 94538-6368

 

Affiliated U.S. Sales Company

ToyotaeBay logo Motor North America, Inc. [โ€œTMNAโ€]
6565 Headquarters Drive, Plano, TX 75024

General Motors Corporation Global Headquarters [โ€œGMโ€]
100 Renaissance Center Drive, P. O. Box 100 Detroit, MI 48265

 

Manufacturer of Front Passenger Air Bag Assembly:

Joyson Safety systems
2025 Harmon Road, Auburn Hills, MI 48326
Phone: 248-373-8040
Country of Origin: Mexico

Joyson Safety Systems Japan K. K.
2-3-14 Higashishinagawa Shinagawa-ku, Tokyo Japan 140-0002
Phone: +81-3-6455-8413
Country of Origin: Japan

 

 

  1. Identification of Involved Vehicles:
Make/ Car LineModel YearManufacturerProduction Period
ToyotaeBay logo/ Corolla2003 – 2008TMC, TMMC, NUMMIJanuary 4, 2002 through July 20, 2007
ToyotaeBay logo/ Corolla Matrix2005 – 2008TMMCApril 25, 2004 through December 18, 2007
PontiaceBay logo/ Vibe2005 – 2008NUMMIApril 26, 2004 through January 2, 2008

 

NOTE:

(1) Although the involved vehicles are within the above production period, not all vehicles in this range were sold in the U.S.

(2) This issue only affects the aforementioned ToyotaeBay logo and PontiaceBay logo vehicles equipped with specific Takata front passenger air bag assemblies, as described below, which contain an alternative air bag inflator produced by a different supplier and that were used as a replacement under a prior recall.

 

ApplicabilityPart NumberPart NameComponent Description
MY2005-2008 ToyotaeBay logo Corolla Matrix04005-22801

04005-22901

Air Bag Assy Kit, Instrument Panel Passenger L/DoorPassenger Air Bag Assembly
MY2003-2004 ToyotaeBay logo Corolla04008-10212
MY2005-2008 ToyotaeBay logo Corolla04008-10312Inflator Assy Kit, Instrument Panel Air BagPassenger Air Bag Inflator
MY2005-2008 PontiaceBay logo Vibe84103467Module ASM-I/P Air Bag InflatorPassenger Air Bag Assembly

 

  1. Total Number of Vehicles Potentially Involved:
ToyotaeBay logo Corolla:Approx. 14,000
ToyotaeBay logo Corolla Matrix:Approx. 121,000
PontiaceBay logo Vibe:Approx. 84,000
Total:Approx. 219,000

 

  1. Percentage of Vehicles Estimated to Actually Contain the Defect:

Unknown.  ToyotaeBay logo is unable to provide an estimate of the percentage of vehicles to actually contain the defect.  Whether the issue in each case will lead to damage of the air bag or bag plate in the air bag assembly during the deployment of air bag, creating an unreasonable risk to safety, depends on variation of the installation condition of the folded air bag and each vehicleโ€™s operating environment.

 

  1. Description of Problem:

The subject vehicles are equipped with a front passenger air bag assembly containing an inflator, manufactured by an alternative supplier, installed as a replacement under a prior recall.  There is a possibility that the air bag may not unfold as designed during inflation under high temperature conditions, resulting in air bag internal pressure rising differently than expected.  Under such conditions, a portion of the air bag material could be torn during deployment, or the bag plate (which mounts the air bag to the air bag assembly case) could be damaged.   In either instance, such damage during deployment could cause the air bag not to properly inflate, and this could increase the risk of occupant injury in the event of a crash.

 

  1. Chronology of Principal Events:

January 2019 โ€“ March 2019

The supplier of the air bag assembly conducted quality confirmation testing of the subject front passenger air bag assembly which was newly adopted as a service part.  This air bag assembly is of the same design as a remedy part used for previous Takata recalls, but the newly adopted service part was produced at a different assembly facility.  During some of the tests, a tear of the air bag fabric or separation of bolts from the bag plate occurred.  ToyotaeBay logo was notified by the supplier and requested them to initiate an investigation, including confirming the details of the initial test parts and testing conditions.  The supplier conducted deployment tests on additional service parts and confirmed similar failures on some of the assemblies.

 

April 2019 โ€“ Mid-August 2019

Because the observed damage condition did not occur during the development testing of the recall remedy air bag assembly produced at a different facility than the new service part, ToyotaeBay logo collected in-stock completed air bag assemblies for the recall remedy and investigated to see if there were any differences between the recall remedy part and the newly adopted service part.  No air bag folding differences or concerns were identified, but variation of the installed angle (tilt) of the folded air bag was observed.  The supplier conducted replication testing with air bag assemblies containing the alternative inflator and the folded air bag installed with a large angle (tilt).  In this condition, air bag tear or bag plate bolt separation occurred.

Based on the supplierโ€™s investigation of the air bag folding and assembly processes, variation of the installed angle (tilt) of the folded air bag could occur on both the recall remedy part and the new service part; therefore, the supplier initiated an investigation of the output pressure of the inflator.  It was found that the output pressure of the alternative inflator, when tested at high temperature, was different than the original Takata inflator at a point immediately after the ignition.  The supplier began investigating the possible cause of the difference in output pressure between the alternative inflator and the original Takata inflator.  It was found that the setup of the second stage ignition timing during the development testing of the alternative inflator was different from design specification of the ignition timing for an actual vehicle.  For a vehicle, first and second stages are ignited simultaneously, but in development testing the second stage was ignited with a certain delay.

In parallel, to investigate the mechanism of the damage, testing was done using air bag assemblies containing a folded air bag installed with a large tilt angle, and simultaneously igniting the first and second stages of the alternative inflator.  In this testing, it was found that the protector cloth, which holds the folded air bag in place prior to assembly installation to the vehicle, could be pinched between the assembly case and the air bag fabric, at a point immediately after the ignition, causing the air bag unfolding to be delayed and potentially resulting in air bag internal pressure rising differently than expected.  Under such conditions, a portion of the air bag material could be torn during deployment, or the bag plate (which mounts the air bag to the air bag assembly case) could be damaged.  In either instance, such damage during deployment could cause the air bag not to properly inflate, and this could increase the risk of occupant injury in the event of a crash.

 

August 22, 2019

Based on the results of the above investigation, ToyotaeBay logo decided to conduct a voluntary safety recall campaign.

As of August 20, 2019, based on a diligent review of records, ToyotaeBay logoโ€™s best engineering judgment is that there are no ToyotaeBay logo Field Technical Reports or warranty claims that have been received from U.S. sources that relate to this condition and which were considered in the decision to submit this report.

 

  1. Description of Corrective Repair Action:

All known owners of the affected ToyotaeBay logo vehicles will be notified by first class mail to return their vehicles to a ToyotaeBay logo dealer.  Dealers will replace the front passenger air bag assembly with an improved one.

General Motors will notify NHTSA separately of its repair and notification schedule and its campaign number concerning the PontiaceBay logo Vibe.

 

Reimbursement Plan for pre-notification remedies

The owner letter will instruct vehicle owners who have paid to have this condition remedied prior to this campaign to seek reimbursement pursuant to ToyotaeBay logoโ€™s General Reimbursement Plan.

 

Reimbursement Plan for pre-notification remedies for General Motors Vehicles (PontiaceBay logo Vibe)

Pursuant to 49 C.F.R. ยง 577.11, GM will reimburse owners for repairs according to the plan submitted on May 17, 2019

 

  1. Recall Schedule:

Notifications to owners of the affected vehicles will occur by the end of October, 2019.  A copy of the draft owner notification letter will be submitted as soon as available.

 

  1. Distributor/Dealer Notification Schedule:

Notifications to distributors/dealers were sent on August 28, 2019.  Copies of dealer communications will be submitted as they are issued.

 

  1. Manufacturerโ€™s Campaign Number:

K1Q [Interim]
K0Q [Final]

 



14 Affected Products

Vehicles

MAKEMODELYEAR
PONTIACVIBE2005-2008
TOYOTACOROLLA2003-2008
TOYOTACOROLLA MATRIX2005-2008

 


34 Associated Documents

ISSUED Interim Owner Notification Letter(Part 577)- GM

RIONL-19V627-1506.pdf 151.225KB

 


Remedy Instructions and TSB

RCRIT-19V627-4290.pdf 1009.153KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-19V627-8017.pdf 350.735KB

 


Manufacturer Notices(to Dealers, etc.) URGENT – Upcoming Safety Recall RE: Front Passenger Air Bag Inflator Module Models: 2005-2008 Pontiac Vibe.

RCMN-19V627-7749.pdf 15.482KB

 


Manufacturer Notices(to Dealers, etc.) – Frequently Asked Questions (FAQs) RE: Front Passenger Air Bag Inflator Module.

RCMN-19V627-5240.pdf 55.204KB

 


Manufacturer Notices(to Dealers, etc.) SAFETY RECALL K0Q (Interim Notice K1Q)- Remedy Notice. Certain 2003 โ€“ 2008 Model Year Corolla Vehicles – Certain 2005 โ€“ 2008 Model Year Matrix Vehicles Passenger Airbag May Not Inflate Properly.

RCMN-19V627-8439.pdf 232.792KB

 


Recall 573 Report – Amendment 2

RCLRPT-19V627-8462.PDF 215.701KB

 


Remedy Instructions and TSB

RCRIT-19V627-6519.pdf 1398.205KB

 


Remedy Instructions and TSB

RCRIT-19V627-9406.pdf 13.762KB

 


Manufacturer Notices(to Dealers,etc)- GM CUSTOMER CARE AND AFTERSALES

RCMN-19V627-0505.pdf 18.137KB

 


Remedy Instructions and TSB

RCRIT-19V627-5381.pdf 217.669KB

 


Recall Quarterly Report #1, 2019-4

RCLQRT-19V627-2880.PDF 211.166KB

 


Manufacturer Notices(to Dealers,etc)- Updated Dealer Letter

RCMN-19V627-5282.pdf 960.699KB

 


Recall Quarterly Report #2, 2020-1

RCLQRT-19V627-1855.PDF 211.276KB

 


Manufacturer Notices(to Dealers,etc)- Takata DO NOT Use Part List

RCMN-19V627-2462.pdf 118.934KB

 


Recall Acknowledgement

RCAK-19V627-9517.pdf 298.118KB

 


Recall 573 Report – AMENDMENT 1

RCLRPT-19V627-7154.PDF 215.692KB

 


Defect Notice 573 Report

RCLRPT-19V627-3511.PDF 215.684KB

 


DEFECT INFORMATION REPORT August 28, 2019

RMISC-19V627-3213.pdf 32.412KB

 


Recall 573 Report – Amendment 3

RCLRPT-19V627-7873.PDF 215.887KB

 


Remedy Instructions and TSB

RCRIT-19V627-3340.pdf 1477.448KB

 


Remedy Instructions and TSB

RCRIT-19V627-1792.pdf 1391.429KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-19V627-8486.pdf 354.642KB

 


Miscellaneous Document – AMENDED INFORMATION REPORT

RMISC-19V627-1937.pdf 18.577KB

 


Manufacturer Notices(to Dealers,etc)- Updated Dealer Letter

RCMN-19V627-2921.pdf 1047.899KB

 


Miscellaneous Document – June 1, 2020 AMENDED DEFECT INFORMATION REPORT

RMISC-19V627-3704.pdf 14.672KB

 


Manufacturer Notices(to Dealers,etc)- Updated Dealer Letter

RCMN-19V627-6436.pdf 957.774KB

 


Manufacturer Notices(to Dealers,etc)- 9/19/19

RCMN-19V627-5270.pdf 283.484KB

 


ISSUED Owner Notification Letter(Part 577)- Renotification with correction

RCONL-19V627-5236.pdf 370.53KB

 


ISSUED Interim Owner Notification Letter(Part 577)- Toyota Matrix

RIONL-19V627-2423.pdf 349.382KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification K0Q 9-13-19

RCMN-19V627-1515.pdf 307.065KB

 


Manufacturer Notices(to Dealers,etc)- Updated Dealer Letter

RCMN-19V627-4628.pdf 964.146KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-19V627-8561.pdf 145.775KB

 


Recall Quarterly Report #3, 2020-2

RCLQRT-19V627-9836.PDF 211.373KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V627&docType=RCL

 


 

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