TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL 20LA01
VEHICLE MAY STALL DURING DRIVING AT HIGHER SPEED
| 2018 – 2019 GS 300 | 2017 IS 200t | 2017 RC 200t |
| 2013 – 2015 GS 350 | 2018 – 2019 IS 300 | 2018 – 2019 RC 300 |
| 2018 – 2019 GS 350 | 2014 – 2015 IS 350 | 2015 RC 350 |
| 2018 – 2019 LC 500 | 2018 – 2019 IS 350 | 2018 – 2019 RC 350 |
| 2018 – 2019 LC 500h | 2018 – 2019 ES 350 | 2018 – 2019 LS 500 |
| 2017 – 2019 RX 350 | 2014 – 2015 GX 460 | 2018 – 2019 LS 500h |
| 2017 – 2019 RX 350L | 2013 – 2015 LS 460 | 2015 NX 200t |
| 2014 – 2015 LX 570 |
The remedy for this campaign is being launched in phases. Confirm remedy eligibility on each VIN in TIS before starting any repairs.
Update 10/22/2020: LX 570 has been added
Update 6/26/2020: NX 200t, 2013-2015 GS 350, 2014-2015 IS 350,2015 RC 350, 2013-2015 LS 460 models have been added
Update 6/16/2020: GX, ES (US built), RX models have been added
Update 5/22/2020: LS, LC & IS-F models have been added
Update 5/6/2020: Details of the NEW Cam Lock style campaign tool have been added
The repair quality of covered vehicles is extremely important to Lexus. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently hold at least one of the following certification levels:
- Certified
- Senior
- Master
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
PARTS
Because of the extensive list of parts for the numerous models affected by this Safety Recall, a website has been created to detail the required parts for each vehicle. Reference the following website for a detailed parts list for each specific VIN:
Note: Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
TOOLS & EQUIPMENT
- Standard Hand Tools
- Torque Wrench
- Air Blow gun
- Gas Caddy (minimum 25-gallon capacity)
MATERIALS
- Brake Cleaner
CAMPAIGN TOOLS
Each dealership will be provided a Crossbar and a set of Cam Lock Retainer Jaws for removing the Cam Lock type retainer rings. These jaws will be used with the dealerships existing Handle set from the Fuel Sender Lock Nut Wrench Set (09808-14031). A 1/2” breaker bar can also be used. This set of tools will supplement the SST kit that each dealership currently has. Additional SST’s can be purchased through the Lexus Special Service Tools (SST) website.
In the affected models, there are four different types of Fuel Pump Retainer Rings. Reference the following chart to determine the proper tool for removal.
BACKGROUND
The subject vehicles are equipped with a low-pressure fuel pump which may stop operating. If this were to occur, warning lights and messages may be displayed on the instrument panel, and the engine may run rough. This may result in a vehicle stall, and the vehicle may be unable to be restarted. If a vehicle stall occurs while driving at higher speeds, this could increase the risk of a crash.
SAFETY PRECAUTIONS
CAUTION:
- When installing/uninstalling the fuel system components, keep safety first in mind and carefully observe the following instructions to avoid accidents:
- When working on the fuel system, display a Flammable – Keep Fire Away sign.
- Smoking is prohibited nearby.
- Perform this work in an area where there are no sparks nearby from the operation of welders, grinders, drills, electric motors, stoves, etc.
- DO NOT use electrical devices nearby because they can become hot and the operation of power switches can generate sparks.
- DO NOT use iron or steel hammers while working, because they may generate sparks.
- DO NOT start engines even in adjacent stalls.
- Prepare fire extinguishers before starting any work.
- Perform this work in a well-ventilated area (natural ventilation). DO NOT use exhaust fans or electric fans, because their motors might generate sparks.
- Since it is possible for fuel vapor to build up, DO NOT work in or near a pit.
- If fuel is spilled, use shop towels or similar material to quickly wipe it up and then use compressed air to diffuse the fuel vapor.
- Shop towels and other materials that have come into contact with fuel should be dried in a well ventilated area and then disposed of as appropriate.
TECHNICAL INSTRUCTIONS
FOR
SAFETY RECALL 20LA01
VEHICLE MAY STALL DURING DRIVING AT HIGHER SPEED
2018 – 2019 GS 300
2017 IS 200t
2017 RC 200t
2013 – 2015 GS 350
2018 – 2019 IS 300
2018 – 2019 RC 300
2018 – 2019 GS 350
2014 – 2015 IS 350
2015 RC 350
2018 – 2019 LC 500
2018 – 2019 IS 350
2018 – 2019 RC 350
2018 – 2019 LC 500h
2018 – 2019 ES 350
2018 – 2019 LS 500
2017 – 2019 RX 350
2014 – 2015 GX 460
2018 – 2019 LS 500h
2017 – 2019 RX 350L
2013 – 2015 LS 460
2015 NX 200t
2014 – 2015 LX 570
The remedy for this campaign is being launched in phases. Confirm remedy eligibility on each VIN in TIS before starting any repairs.
Update 10/22/2020: LX 570 has been added
Update 6/26/2020: NX 200t, 2013-2015 GS 350, 2014-2015 IS 350,2015 RC 350,
2013-2015 LS 460 models have been added
Update 6/16/2020: GX, ES (US built), RX models have been added
Update 5/22/2020: LS, LC & IS-F models have been added
Update 5/6/2020: Details of the NEW Cam Lock style campaign tool have been added
The repair quality of covered vehicles is extremely important to Lexus. All dealership technicians performing this recall are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently hold at least one of the following certification levels:
• Certified
• Senior
• Master
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times.
2
I. OPERATION FLOW CHART
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the RO.
2. Check for Campaign eligibility using TIS.
No further action required.
Not
Covered
Covered
Campaign complete.
Return the vehicle to the customer.
Remove Fuel Suction
Tube Assembly from vehicle
Disassemble Fuel Suction
Tube Assembly
Install NEW fuel pump
Reassemble Fuel Suction
Tube Assembly
Reinstall Fuel Suction Tube
Assembly into vehicle
Check the Campaign Status of the VIN to
determine if Remedy is available
Remedy Available
The Remedy for this vehicle
is not available at this time.
Refer to the Lexus Dealer
Letter for Remedy Launch
timing for this model.
20LA01 Dealer Letter
..Remedy Not..
Available
3
II. IDENTIFICATION OF AFFECTED VEHICLES
1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY
a. Compare the vehicle’s VIN to the VIN listed on the Repair Order to ensure they match.
b. Check the TIS Vehicle Inquiry System or Service Lane to verify this vehicle is eligible for
Safety Recall 20LA01.
c. Determine the Campaign Status for Safety Recall 20LA01.
What is the Campaign Status of
Safety Recall 20LA01 for this vehicle?
DO NOT PROCEED!! Check the
VIN again at a later date for
Remedy availability.
Continue to Section III.
PREPARATION on p.4
..Remedy Available.. ..Remedy NOT Available..
DO NOT PROCEED with these instructions if the
Campaign Status shows Remedy Not Available!
The remedy for this campaign is being launched in phases. Confirm remedy eligibility on
each VIN in TIS before starting any repairs.
Launch timing specific to each model is available in the 20LA01 Dealer Letter.
Note: Warranty will not reimburse dealers for repairs completed on vehicles that are not affected or
were previously completed, even by another dealer. In addition, warranty claims will not be
processed for vehicles that are not yet eligible for the remedy.
4
III. PREPARATION
A. PARTS
Because of the extensive list of parts for the numerous models affected by this Safety Recall, a website has been created to detail the required parts for each vehicle. Reference the following website for a detailed parts list for each specific VIN:
https://20la01.imagespm.info
Note: Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
B. TOOLS & EQUIPMENT
• Standard Hand Tools
• Torque Wrench
• Air Blow gun
• Gas Caddy (minimum 25-gallon capacity)
C. MATERIALS
• Brake Cleaner
D. CAMPAIGN TOOLS
Each dealership will be provided a Crossbar and a set of Cam Lock Retainer Jaws for removing the Cam Lock type retainer rings. These jaws will be used with the dealerships existing Handle set from the Fuel Sender Lock Nut Wrench Set (09808-14031). A 1/2” breaker bar can also be used. This set of tools will supplement the SST kit that each dealership currently has. Additional SST’s can be purchased through the Lexus Special Service Tools (SST) website.
Campaign Tools
Special Service Tools
Cam Lock Retainer Jaws
Handle
09808-01010
Or suitable 1/2” breaker bar
Crossbar
Used With
09808-01030
5
C. Special Service Tools
In the affected models, there are four different types of Fuel Pump Retainer Rings.
Reference the following chart to determine the proper tool for removal.
RETAINER TYPE
Type:
Bolt In
Cam Lock
Plastic Ring
Plastic Ring w/ Holding Tool
SST:
No SST
Required
Fuel Sender Lock Nut Wrench Kit (09808-14031)
Claw: 105mm Jaw Set
(09808-01070)
Crossbar
(09808-01030)
Fuel Sender Lock Nut Wrench Kit (09808-14031)
Option 1: Claw: 50mm Jaw Set
(09808-01040)
Option 2: Claw: Sliding jaw
(09808-01080)
Crossbar
(09808-01030)
Fuel Pump Retainer Tool (*e) (09808-14040)
Fuel Pump Holding Tool (*d) (09808-14050)
Special Notes:
Campaign Tool:
Cam Lock Retainer Jaws
Requires use of the Handle from the Fuel Sender Lock Nut Wrench Kit, or a 1/2” breaker bar.
Aftermarket alternative:
CTA Tools 1044
Fuel Tank Lid Wrench
This tool is available from Autopart.com
Or contact CTA Tools at
[email protected] for purchasing inquiries
Additional SST’s can be purchased from the Lexus Special Service Tools (SST) website
Models:
ES 350 (2018)
ES 350 (2019)
GX 460
RX 350/350L
LC 500/500h
GS 300/350
LX 570
LS 500/500h
IS 200t/300/350
LS 460
RC 200t/300/350
IS-F
NX 200t
6
IV. BACKGROUND
The subject vehicles are equipped with a low-pressure fuel pump which may stop operating. If this were to occur, warning lights and messages may be displayed on the instrument panel, and the engine may run rough. This may result in a vehicle stall, and the vehicle may be unable to be restarted. If a vehicle stall occurs while driving at higher speeds, this could increase the risk of a crash.
V. SAFETY PRECAUTIONS
CAUTION:
When installing/uninstalling the fuel system components, keep safety first in mind and carefully observe the following instructions to avoid accidents:
a. When working on the fuel system, display a Flammable – Keep Fire Away sign.
b. Smoking is prohibited nearby.
c. Perform this work in an area where there are no sparks nearby from the operation of welders, grinders, drills, electric motors, stoves, etc.
d. DO NOT use electrical devices nearby because they can become hot and the operation of power switches can generate sparks.
e. DO NOT use iron or steel hammers while working, because they may generate sparks.
f. DO NOT start engines even in adjacent stalls.
g. Prepare fire extinguishers before starting any work.
h. Perform this work in a well-ventilated area (natural ventilation). DO NOT use exhaust fans or electric fans, because their motors might generate sparks.
i. Since it is possible for fuel vapor to build up, DO NOT work in or near a pit.
j. If fuel is spilled, use shop towels or similar material to quickly wipe it up and then use compressed air to diffuse the fuel vapor.
k. Shop towels and other materials that have come into contact with fuel should be dried in a well-ventilated area and then disposed of as appropriate.
7
VI. COMPONENTS
ES 350 2019 (VINs starting JTH)
Replacement Items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
GOLD
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
2
5
O-RING
1
RED
Not used
6
O-RING
1
GREEN
Not used
7
FUEL TANK PIPE SETTING HOLDER
1
WHITE
Not used
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
8
ES 350 2019 (VINs starting 58A)
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
Gold
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
2
Not used
5
O-RING
1
Red
Not used
6
O-RING
1
Green
Not used
7
FUEL TANK PIPE SETTING HOLDER
1
White
Not used
8
REAR SEAT CUSHION LOCK HOOK
2
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
9
ES 350 2018
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
YELLOW
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
2
5
O-RING
1
RED
Not used
6
O-RING
1
GREEN
Not used
7
FUEL TANK PIPE SETTING HOLDER
1
WHITE
Not used
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
10
GS 300 / GS 350
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
GOLD
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
2
5
O-RING
1
RED
Not used
6
O-RING
1
GREEN
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
WHITE
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
11
GX 460
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
1
Yellow
15.2mm
4
Fuel Pump Gauge Retainer
1
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
12
IS 200t / IS 300 / IS 350
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
GOLD
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
2
5
O-RING
1
RED
Not used
6
O-RING
1
GREEN
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
WHITE
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
13
IS-F
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
Gold
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
4**
2 needed
5
O-RING
1
Red
Not used
6
O-RING
1
Green
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
White
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
**only 2 rear seat lock hooks are needed. Discard the other 2.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
14
LS 460 / LS 460L
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
Gold
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
4**
varies
5
O-RING
1
Red
Not used
6
O-RING
1
Green
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
White
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
**Fixed rear seat will use 3 pieces. Power rear seat will use 4 pieces.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
15
LC 500 / LC 500h
LS 500 / LS 500h
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
Gold
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
4**
varies
5
O-RING
1
Red
Not used
6
O-RING
1
Green
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
White
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
** LS 500/500h: Fixed rear seat will use 3 pieces. Power rear seat will use 2 pieces.
** LC 500/500h: Only 2 rear seat lock hooks are needed. Discard the other 2.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
16
LX 570
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
1
Yellow
15.2mm
4
FUEL PUMP GAUGE RETAINER
1
5
TUBE JOINT CLIP
16
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
17
NX 200t
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
1
Yellow
15.2mm
4
O-RING
1
Red
Not used
5
O-RING
1
Sky Blue
Not used
6
O-RING
1
Green
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
White
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
18
RC 200t / RC 300 / RC 350
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
O-RING
2*
GOLD
15.2mm
4
REAR SEAT CUSHION LOCK HOOK
2
5
O-RING
1
RED
Not used
6
O-RING
1
GREEN
16.4mm
7
FUEL TANK PIPE SETTING HOLDER
1
WHITE
*only 1 O-Ring will be used. Discard the 2nd O-Ring.
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
Note: Some items in the Fuel Pump Replacement Kit will not be used.
19
RX 350 / 350L
Replacement items in red
No. Contents of Part Kit’s Quantity Tape Color Remarks
1
FUEL PUMP
1
2
FUEL SUCTION TUBE SET GASKET
1
3
FUEL PUMP GAUGE RETAINER
1
4
FUEL TANK PIPE SETTING HOLDER
1
5
O-RING
1
15.2mm
DO NOT order the individual parts listed here. It is provided as a reference to assist in the correct installation. Order the parts kit’s specific to each VIN, as detailed in the parts lookup website (p. 4).
Warranty will only reimburse dealers for the part numbers listed on the website. Any other part numbers will not be accepted on the campaign claim.
20
VII. REMOVE FUEL TUBE ASSEMBLY
Use TIS to confirm that this vehicle is eligible for the campaign before proceeding (p. 3). Warranty will not pay claims on ineligible vehicles.
1. CHECK FOR DTC’S
a. Using a Techstream, perform a Health Check to check for Diagnostic Trouble Codes.
Note: This Safety Recall covers only the replacement of the fuel pump and associated parts. It does not cover the diagnosis or replacement of any other parts on the vehicle.
REMOVAL TIP: FUEL LEVEL
If the fuel level inside the fuel tank is above the specified level, fuel may overflow from the fuel tank during the removal of the fuel suction tube assembly. Confirm the fuel level in the vehicle is below the specified level before proceeding. If necessary, drain fuel from the tank.
FUEL LEVEL RECOMMENDATIONS
Model
Less than full
1/3 or less
ES 350
GX 460
RX 350/350L
LX 570
GS 200t/300/350
IS 200t/300/350
IS-F
LC 500/500h
LS 500/500h
LS 460
NX 200t
RC200t/300/350
Note: If fuel needs to be removed from the tank, be sure to recover it into an approved fuel recovery system. Suitable systems are available from the Lexus Approved Dealer Equipment website.
21
REMOVAL TIP: CAM LOCK RETAINER
An updated set of Cam Lock Claws and Support Columns are being supplied to each dealership for this campaign. The configuration of the retainer engagement sections of the claws have been modified from the SST that is referenced in the repair manual. The NEW claws have an improved design that enables a firm attachment to the retainer. In addition, 2 support columns are provided which will support the retainer more securely during installation and removal. Be sure to assemble and use the tools using the following procedures:
Campaign Tool Cam Lock Set:
22
REMOVAL TIP: CAM LOCK RETAINER (cont.)
Lightly tighten the adjuster
Fully tighten the 4 bolts
23
REMOVAL TIP: TUBE ASSY ALIGNMENT
For vehicles with the plastic retainer rings, place matchmarks on both the Fuel Tube Assembly and the fuel tank. During disassembly, confirm that the Fuel Tube Assembly does not rotate. Damage to the fuel level float arm could occur if the Fuel Tube Assembly is allowed to rotate during disassembly or reassembly. During reassembly, this will aid in aligning the locating tabs for proper installation.
2. REMOVE FUEL TUBE ASSEMBLY FROM VEHICLE
a. Follow the Repair Manual instructions to remove the Fuel Tube Assembly from the vehicle.
REMOVE FUEL TUBE ASSY.
GS 350
2013
2014
2015
2018
2019
GX 460
2014
2015
IS 350
2014
2015
2018
2019
IS 300
2018
2019
RX 350
(VIN JTJ)
2017
2018
2019
LS 500
2018
2019
RX 350
(VIN 2T2)
2017
2018
2019
LS 500h
2018
2019
RC 350
2015
2018
2019
GS 300
2018
2019
LS 460
2013
2014
2015
LX 570
2014
2015
ES 350
2018
2019
IS 200t
2017
LC 500
2018
2019
IS-F
2014
LC 500h
2018
2019
RC 200t
2017
RC 300
2018
2019
NX 200t
2015
24
VIII. DISASSEMBLE FUEL TUBE ASSEMBLY
DISASSEMBLY TIP: FOLLOW THE REPAIR MANUAL
The Part’s Kit contains the necessary O-Rings for reassembly, if the Repair Manual procedure is followed. If the pump components are disassembled in a manor other than as detailed in the Repair Manual, the Parts Kit may not contain the necessary O-Rings for proper reassembly. Please follow the procedures in the Repair Manual to ensure the correct O-Rings are available.
Example of Proper Disassembly:
Repair Manual: Using a screwdriver (*a) with its tip wrapped in protective tape, remove the jet pump from the No. 1 fuel sub-tank.
Tube still attached
Jet pump properly removed from
the No.1 fuel sub-tank.
Replacement O-Ring will be
installed in this location
Example of Incorrect Disassembly:
Tube incorrectly removed from jet pump
Replacement O-ring is the incorrect size
DO NOT disconnect the tube from the jet pump
Replacement O-Ring is NOT provided for this location
25
DISASSEMBLY TIP: MAIN VALVE AND REGULATOR
When replacing the fuel pump, it is not necessary to remove the Fuel Main Valve or Fuel Pressure Regulator. These O-Rings are NOT included in the parts kit.
DISASSEMBLY TIPS: FUEL FILTER
Many of the models will require the fuel filter to be reused. Be careful with the tabs when removing the filter from the original fuel pump as to not overextend them. When installing the filter on the NEW Fuel Pump, be sure that the clips have engaged properly.
26
1. DISASSEMBLE FUEL SUCTION TUBE ASSEMBLY
a. Follow the Repair Manual instructions to disassemble the Fuel Suction Tube Assembly.
DISASSEMBLE
GS 350
2013
2014
2015
2018
2019
GX 460
2014
2015
IS 350
2014
2015
2018
2019
IS 300
2018
2019
RX 350
(VIN JTJ)
2017
2018
2019
LS 500
2018
2019
RX 350
(VIN 2T2)
2017
2018
2019
LS 500h
2018
2019
RC 350
2015
2018
2019
GS 300
2018
2019
LS 460
2013
2014
2015
LX 570
2014
2015
ES 350
2018
2019
IS 200t
2017
LC 500
2018
2019
IS-F
2014
LC 500h
2018
2019
RC 200t
2017
RC 300
2018
2019
NX 200t
2015
2. CLEAN SUB TANK ASSEMBLY
a. Using brake cleaner, clean the sub-tank assembly.
27
IX. REASSEMBLE FUEL TUBE ASSEMBLY
REASSEMBLY TIPS: O-RINGS
The part kits may come with O-Rings of different sizes. They are very difficult to tell apart visually. To identify the different size O-Rings, they will be wrapped in individual plastic bags with a piece of COLORED TAPE sealing it. The COLOR OF THE TAPE will identify the O-Ring size.
REFER TO THE COMPONENT DIAGRAMS TO DETERMINE TO CORRECT O-RING.
1. CONFIRM PARTS
a. Using the part lookup website, input the VIN number to confirm that you have the proper parts for this vehicle:
https://20la01.imagespm.info
2. REASSEMBLE FUEL SUCTION TUBE ASSEMBLY WITH NEW FUEL PUMP
a. Follow the Repair Manual instructions to reassemble the Fuel Suction Tube Assembly with a NEW Fuel Pump.
Refer to the Component diagrams at the beginning of these Technical Instructions to confirm the location of each replacement part.
Example Procedure:
HINT:
The reused filter may be discolored.
• Remove the original O-Ring, Spacer and Fuel Filter from the original Fuel Pump.
• Discard the original O-Ring and Fuel Pump, saving the Spacer and Fuel Filter.
• Install the original Spacer onto the NEW Fuel Pump.
• Install the NEW O-Ring onto the NEW Fuel Pump. Refer to the Component Diagram to determine to proper O-Ring, as identified by the colored tape on the bag.
• Apply a small amount of engine oil to the NEW O-Ring to assure correct installation into the Tube Assembly.
• Install the original Fuel Filter onto the NEW Fuel Pump.
• Refer to the Components diagrams to review the other NEW parts to install.
• Apply engine oil to the NEW O-ring before assembly to assure correct installation into the Fuel Suction Tube.
28
3. REASSEMBLE FUEL SUCTION TUBE ASSEMBLY
b. Follow the Repair Manual instructions to reassemble the Fuel Suction Tube Assembly.
REASSEMBLE
GS 350
2013
2014
2015
2018
2019
GX 460
2014
2015
IS 350
2014
2015
2018
2019
IS 300
2018
2019
RX 350
(VIN JTJ)
2017
2018
2019
LS 500
2018
2019
RX 350
(VIN 2T2)
2017
2018
2019
LS 500h
2018
2019
RC 350
2015
2018
2019
GS 300
2018
2019
LS 460
2013
2014
2015
LX 570
2014
2015
ES 350
2018
2019
IS 200t
2017
LC 500
2018
2019
IS-F
2014
LC 500h
2018
2019
RC 200t
2017
RC 300
2018
2019
NX 200t
2015
29
X. INSTALL FUEL TUBE ASSEMBLY
INSTALLATION TIP: PLASTIC RETAINER
30
1. INSTALL THE FUEL SUCTION TUBE ASSEMBLY INTO VEHICLE
a. Follow the Repair Manual instructions to reinstall the Fuel Suction Tube into the vehicle.
Refer to the Component diagrams at the beginning of these Technical Instructions to confirm the location of each replacement part.
INSTALLATION
GS 350
2013
2014
2015
2018
2019
GX 460
2014
2015
IS 350
2014
2015
2018
2019
IS 300
2018
2019
RX 350
(VIN JTJ)
2017
2018
2019
LS 500
2018
2019
RX 350
(VIN 2T2)
2017
2018
2019
LS 500h
2018
2019
RC 350
2015
2018
2019
GS 300
2018
2019
LS 460
2013
2014
2015
LX 570
2014
2015
ES 350
2018
2019
IS 200t
2017
LC 500
2018
2019
IS-F
2014
LC 500h
2018
2019
RC 200t
2017
RC 300
2018
2019
NX 200t
2015
2. REMOVED FUEL
a. If fuel was removed from the tank prior to disassembly, reinstall the originally recovered fuel into the tank.
3. CHECK FOR DTC’S
a. Using a Techstream, perform a Health Check to check for Diagnostic Trouble Codes.
Note: This Safety Recall covers only the replacement of the fuel pump and associated parts. It does not cover the diagnosis or replacement of any other parts on the vehicle.
◄ VERIFY REPAIR QUALITY ►
• Confirm no fuel leaks from vehicle
• Confirm any fuel drained from the vehicle has been reinstalled
• Test drive to confirm normal operation while under load
• Confirm no DTC’s are present
• Confirm that all parts listed in the Components Diagrams have been properly installed on the vehicle.
31
19
19 = 2019
20 = 2020
21 = 2021
22 = 2022
23 = 2023
Etc…
Year Campaign
is Launched
19TA01
T
T = Toyota
L = Lexus
Vehicle Make
A
A = Safety Recall Remedy
B = Safety Recall Interim
C = Special Service Campaign
D = Limited Service Campaign
E = Customer Support Program
F = Emissions Recall
(May use other characters in unique
cases)
Field Action Category and Phase
01
01 = 1st Field Action of the year
02 = 2nd Field Action of the year
03 = 3rd Field Action of the year
(The sequence is unique for each
Field Action category)
(May use other characters in
unique cases)
Field Action Sequence
Examples:
19TA01 = Launched in 2019, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019
20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in
2020
21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched
in 2021
XI. APPENDIX
A. PARTS DISPOSAL
In accordance with Federal law, please make sure all recalled parts (original parts)
removed from the vehicle are disposed of in a manner in which they will not be reused,
unless requested for parts recovery return.
B. CAMPAIGN DESIGNATION DECORDER
Remedy Instructions and TSB
RCRIT-20V012-7089.pdf 2575.135KB
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- Product Type: Cleaning Agent
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Last update on 2021-01-22 / Affiliate links / Images from Amazon Product Advertising API
Last update on 2021-01-22 / Affiliate links / Images from Amazon Product Advertising API
