“This site contains affiliate links for which OEMDTC may be compensated” |
TECHNICAL INSTRUCTIONS
FOR
Safety Recall 21TA09
NHTSA Recall No. 21V-890
SUDDEN LOSS OF POWER BRAKING ASSIST MAY OCCUR
CERTAIN 2018-2019 MODEL YEAR CAMRY VEHICLES
BACKGROUND
The subject vehicles have a system that provides power brake assist when the driver depresses the brake pedal. Specific components in a part of this system can prematurely wear and could lead to a sudden loss of power braking assist. Non-power assisted braking will remain functional. However, a sudden loss of power braking assist while driving could increase the risk of a crash.
PARTS
Part Number | Part Description | Quantity |
04001-32125 | Vacuum Pump – Repair Kit | 1 |
29300-F0011 | Vacuum Pump Assembly | 1 |
21TA09 Possible Sudden Loss of Braking Assist – 2018-2019 Toyota Camry
21TA09 Possible Sudden Loss of Braking Assist – 2018-2019 Toyota Camry
Remedy Instructions and TSB
RCRIT-21V890-0570.pdf 1815.13KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V890&docType=RCL
- 【Buy with Confidence】 As a America's No.1 diagnostic tool brand, Innova stands for innovation, quality, and accessibility in the automotive diagnostic industry. We are known for developing cutting-edge diagnostic tools that are user-friendly, reliable, and made for US by Americans.
- 【Unleash Your Drive's Potential】Much more than a car code reader, the 6100P scanner effectively reads and erases engine, ABS, SRS, and transmission codes for popular US car makes such as Ford, Chevy, Dodge, GM, etc. When the traction light is constantly on, the ability to really detect where the problem is concerning brakes and airbags enables you to make sure all safety measures in place before putting yourself in harm's way.
- 【Your Car's Health Doctor】Easily view procedures or send commands for oil change, mileage or driving time reset for most 1996 and newer OBD2 vehicles. It also monitors your oil level and oil life status, ensuring optimal vehicle health.
- 【alternator Test】The Innova 6100P scanner is perfect for assessing the performance of the alternator in your hybrid, car, SUV, minivan, or light truck diesel as well. During rough winters and scorching summers, this diagnostic tool will be invaluable when trying to root out start-up issues.
- 【Drive with Confidence and Peace】Quickly identify if your vehicle needs immediate attention with our Code Severity Levels function. This feature helps you understand whether you need to fix an issue immediately or if it can wait until you get home, keeping warning lights at bay.
- 🎉【2024 Upgraded Ver. of AL519/ ML519/ ML619】Autel develops the brand-new AutoLink AL619 as the advanced ver. of Autel ML519, AL519, AL319, MS309. This AL619 OBD2 scanner can scan ABS & SRS systems, and support 10 Modes of OBD II Diagnostics Function on Worldwide Vehicles to read, erase codes and turn off the MIL, ABS, SRS warning lights so that you can better maintain your car when related malfunctions occur and make your vehicle ready for the annual test.
- 🎉【Accurate ABS/ SRS Diagnostics Functions】The ABS/ SRS diagnostic function is used to retrieve and clear codes from the ABS/ SRS systems. It can read and clear DTCs, show definitions of each code, display live data of multiple sensors in the graph to locate fault causes, and assist home mechanics to do the proper repair and clear ABS & Airbag warning lights. Diagnoses ABS/ SRS system codes on most 1996 and newer major vehicle models. Please email 📩 immoautel @ outlook. com 📩 for help.
- 🎉【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, DTC Lookup, Component Test, Viewing Vehicle Information, Modules Present.
- 🎉【Live Data and Freeze Frame Data】With Live Data functions, Autel AL619 OBD2 diagnostic code reader allows you to view the live PID (Parameter Identification Data) of the vehicle's computer module(s) in text, graph to check the status of various sensors. And Freeze Frame Data enables you to view the vehicle's operating parameters at the moment a DTC is detected. These information will aid the technician by allowing the parameters to be duplicated for diagnostic and repair purposes.
- 🎉【DTC Lookup Feature】Besides showing you the code’s definition while you are reading the diagnostic trouble codes, AL619 features comparably user-friendly DTC Lookup Function which enables you to retrieve the definitions of any error codes from the large database of AL619, saving you from the hassle of wasting time searching definition of every code via Google.
- 5 IN 1 DIAGNOSTIC SCANNER: This is an OBDII scanner and 4 systems diagnostic tool. The AUTOPHIX 3210 PRO Bluetooth Auto Scanner not only has OBDII diagnostic function, but can also be used as an ABS/SRS/transmission scanner and check engine code reader. When it is an OBD2 scanner, you can use it to check if your car is ready for annual test via I/M preparation menu. In addition, the built-in DTC library, live data stream, data playback, performance testing and many more such functions are supported by it.
- RELIABLE CAR HEALTH MONITOR: Are you confused when the ABS/SRS/Transmission/Check Engine warning light is blinking? The AUTOPHIX 3210 PRO Bluetooth Scanner will help you to do a thorough scanning and inspecting of your car and find out the root cause, which saves your time and money. Tip:The warning light will be turned off after the problem is solved. Airbag crash/collision data cannot be cleared, even if you replace the airbag with a new one.
- QUICK DIAGNOSIS: The 3210 PRO is the newest 2024 Enhanced 4-System Bluetooth Code Reader that retrieves vehicle information, reads/clears trouble codes, and displays a 4-in-1 live data stream. You'll easily find out what's wrong with your car. In just a few minutes, you'll be in control of your car!
- EXCLUSIVE APP: Are you tired of the following with third party apps? For example: 1.need to download different apps for different cars? 2. require extra download fees? 3. only support a few functions? 4. can only use one of Android and iOS? Now!One AUTOPHIX 3210 PRO Scanner is enough to solve all the above problems. The must-have wireless/bluetooth automotive diagnostic tool/code reader for today's car owners. iPhone iOS, iPad, Android can be downloaded for free without any additional subscription fees.
- ADVANCED DATA FLOW DISPLAY:AUTOPHIX 3210 PRO Bluetooth code reader allows you to graphically display your vehicle's data flow instead of boring text, including engine coolant temperature, engine RPM, vehicle speed, absolute throttle position, control module voltage, etc. You can view different parameter values corresponding to different times. The advanced data streams provide useful information for entry-level professionals and diyers who can troubleshoot vehicle problems quickly and efficiently.
- 🎄【Easy to Use--Work out of box】+【FOXWELL 2024 New Version】 FOXWELL NT604 Elite scan tool is the 2024 new version from FOXWELL, which is designed for those car owners who want to figure out the cause issue before fixing the car problem via scanning the most common systems like abs srs engine and transmission.The NT604 Elite diagnostic tool comes with latest software, which can be used out of box. No need to waste time to download the software first.
- 🎅【Affordable】+【Reliable Car Health Monitor】 Will you be confused what happen when the warning light of abs/srs/transmission/check engine flashes? Instead of taking your cars to dealership, this foxwell scanner will help you do a thorough scanning and detection for your cars and pinpoint the root cause. It will t-urn off the warning light car after the problem is fixed.👉TIPS: Airbag crash/collision data can NOT be cleared even you replace the new airbag.
- 🎄【5 in 1 Diagnostic Scanner】Compared with those auto scanners (50-100), NT604 Elite code scanner not only includes their OBDII diagnosis but also it can be an abs/srs scanner, transmission and check engine code reader. When it’s an odb2 scanner, you can use it to check if your car is ready for annual test through I/M readiness menu. In addition, live data stream, built-in DTC library, data play back and print, all these features are a big plus for it.
- 🎅【Fantastic AUTOVIN】+【No extra software fee】Through the AUTOVIN menu, this NT604 Elite car scanner allows you to get your V-IN and vehicle info rapidly, no need to take time to find your V-IN and input one by one. What's more, the NT604 Elite abs srs scanner supports 60+ car makes from worldwide (America/Asia/Europe). You don’t need to pay extra software fee.
- 🎄【Solid protective case KO plastic carrying bag】+ 【Lifetime update】Almost all same price-level obd scanner diagnostic tool only offers plastic bag to hold on the scanner.However, NT604 Elite automotive scanner is equipped with solid protective case, preventing your obd2 scanner from damage. Then you don’t need to pay extra money to buy a solid toolbox.
- 2024 Best Choice for ABS Bleeder Scan Tool - Was the brake pedal always slowly sinking down or becoming loose? This abs brake bleeding scan tool will bleed the brake system by cycling the pump and valves to achieve a tight brake pedal. It's the most affordable obd2 scanner with abs auto bleed function you can find. With the clear step by step instruction, even a beginner can use it. Coverage check on FOXWELL official site: Support- Diagnostic Coverage List.
- More Than a Entry Level OBD Scanner, Ideal for Home Mechanics - Based on the NT301 FOXWELL Scanner, NT630 Plus takes OBD diagnostics to the next level by customizing all functions for ABS and SRS systems. This srs abs scanner provides in-depth insights on error code diagnosis, wheel speed sensor live data, airbag circuits and cable connectors monitor, module activation and etc. It's an total game-changer in resolving ABS SRS issues.
- No More Higher End Service than You Needed - One NT630 Plus is enough! This obd2 scanner with abs and srs takes depth diagnosis on Anti-Lock Brake System & Supplemental Restraint System, and also performs daily required resetting services which same priced scanners cannot do. Like Airbag light reset/ SAS(Steering Angle Sensor) adjustment/ Oil light reset functions. this car scanner will help the part to operate normally after the faults repaired.
- Also can Work like NT301 - The NT630 Plus abs code reader connect to the OBD2 port directly. It will diagnose all obd2 modules instantly, displays the live data, locates bad sensors and I/M readiness status before the annual inspection. Guides you to do the maintenance work, reduces the potential driving risk and keep a peak performance on the road.
- Complicate? Unreadable? - Intuitive LCD display with clear operate instructions, even a beginner can diagnose the car faults with the NT630 Plus. Ergonomic Touch with anti-collision and anti-slip cover design, comfortable for daily car diagnose work. Unique button press sound will provide the overall tactile and visual experience to notice you a task has been completed or a command has been executed.
- 💻Note: (About UPDATE) ANCEL FX2000 car scanner diasgnostic tool can be used directly as it comes with existed software, You don't need to register or update beforethe first use. It's recommended to update your scanner only when it fails to work on your car, or it's slow to load all menus or if you need newer software version. 📢Software update supports WIN XP, 7, 8, 10 operation systems only., but not for Mac and ios system.
- 🔧【PLUG AND PLAY - EASY TO USE】 : ANCEL FX2000 car scanner only takes 3 steps to connect to the car for diagnosis without cumbersome operations. The latest FX2000 scan tool is equipped with a one-key diagnosis function, which can automatically identify the model and year of your car, and automatically diagnose the car. Even beginners can use it to read the data and find out what the fault codes mean.
- 🚗【FULL OBD-LEVEL DIAGNOSTICS TOOL】: Quickly determines the cause of engine system faults, reads current, permanent and pending codes. After the repair, clears the codes and turns off the warning light. In addition, the FX2000 engine code reader also displays important OBD II advanced data such as fuel, live data and other manufacturer-specific parameters in real time to ensure that the engine ECU is operating correctly and safely, saving vehicle owners a lot of time and money in maintenance.
- 🚙【TRANSMISSION FAULT DIAGNOSTIC TOOL】: Some noises come from the transmission? Ancel obd2 scanner will read fault codes, display live transmission system data (fluid temperature, fluid pump, clutch actuation, pressure, etc.), and ensures transmission performance is optimal for vehicle speed and load. It provides detailed TCM data of the vehicle, so you can quickly and accurately find existing or potential problems.
- 🚐【FIND OUT SRS WRONG】: ANCEL FX2000 automotive scanner is able to read and clear fault codes in the SRS (airbag) and turn off the warning light to make sure the system is working correctly and safely. This odb2 scanner also displays a live graphical data stream of the supplemental restraint system (air bag), which allows you to analyze and verify that the air bag system is working properly.
- [Transform Your Car Care Experience] - With BLCKTEC, instantly become your own professional mechanic. Effortlessly read and clear your car’s trouble codes and check engine light, ensuring your vehicle stays in top condition.
- [Empower Yourself with Comprehensive Diagnostics] - Unlock the full potential of your vehicle with the BLCKTEC 430. Access detailed diagnostics previously exclusive to professional mechanics’ OBD2 scan tools, including ABS, Airbag, SRS, TPMS codes, and beyond, right at your fingertips.
- [Drive with Confidence] - The BLCKTEC 430 is more than just a car code reader; it's your personal vehicle health advisor. Receive tailored repair reports with potential causes and verified solutions for your specific make and model, guiding you to the right fix every time.
- [Seamless Connectivity, Ultimate Convenience] - Experience the freedom of wireless diagnostics with this portable car scanner. Easily connect via Bluetooth to our intuitive sensor, and enjoy all the functionalities of high-end scan tools without the clutter of wires, directly from your smartphone or tablet.
- [DIY Repairs Made Easy] - Navigate car maintenance with ease using our premium app. Access a vast library of easy-to-follow repair videos, guiding you through each step of the repair process, compatible with both iOS & Android devices.
- [ABS & SRS Scanner with Active Test] The ABS/ SRS diagnostic tool Read & clear DTCs, displays live data in a graph to locate the cause of faults and assists the home mechanic with repairs and clearing ABS and airbag warning lights. Active test sensors, valves or solenoids etc. and tracks any threats in real time. It is invaluable to have a diagnostic tool with Active Test feature that you will never find on similar ABS/ SRS scanners.
- 【3 HOP Reset Services 】Easy to set up 3 regular reset services for Oil Light, Battery Management System, and Steering Angle Position. With this obd2 scanner, you can reset the oil service light and reset pre-programmed mileage intervals for energy efficiency; adjust or reset the steering angle position to keep steering aligned; and clear the original low battery fault information. No need to leave home for shop-quality car maintenance.
- 【All OBD2 Test Modes 】 This ABS & SRS scan tool is also a full featured obd2 code reader, allowing a quick test of the engine system of OBD II vehicles, can Read/Clear engine light codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Evap Test, Read Vehicle Information, and help pass smog test for most post-1996 OBD2/CAN vehicles.
- [DTC LookUp Library] Can't read the code? Go to the DTC LookUp Library. The Topdon AL600 OBD2 scanner offers a wealth of code definitions so you don't have to look them up in a list or database, and the HELP function takes you to diagnostic tips for possible fixes, saving time searching for repair materials online. No other scan tool or code reader under $100 offers this level of assistance.
- [User-Oriented] You'll love the feel of this automotive scanner, with black rubber grips all around the outer edges for durability and to withstand accidental drops. With its easy access menu, you can operate all functions in minutes with just a few button presses. The 3-color LEDs give you a intuitive indication of the OBD2 test results in a second. 3 shortcut keys, one key to read/clear DTCs and a one-touch smoke status check make it easy to use even for beginners.
- [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
- [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
- [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
- [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
- [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.
- [COMPATIBLE FOR BMW] - As what you've seen, we have a variety of OBD2 code readers compatible for BMW and MINI, C410 is one of the most cost-effective scan tools fit for BMW and MINI vehicle owners. C410 Supports most BMW and MINI after 2001. 1997-2004 cars need a 20 pin adaptor (not included).
- [FIT FOR BMW AND MINI] - Compatible ECU systems including Drive, Chassis and Body all system. Supported function including read and clear trouble codes, display live data stream, graph display, vehicle version information, clear adaptation, CBS reset and reset Engine oil.
- [EASY TO OPERATE] - C410 car diagnostic tool via 2.4" TFT 240K true color LCD display screen to indicates the test results , with the silicone keypad you can easy to access the each of menu options, Rugged drop-proof case Prevent falling, the menu layout on the screen is easy to understand and you will no trouble to figuring out how to do what you needed.
- [LIFETIME FREE UPDATE] - Many OBDII scanners for BMW require to pay an additional fee for new upgrades after the warranty period has expired. C410 supports lifetime free software upgrades, new parameters, functions and the latest vehicle data are constantly updated via the USB port over the Internet. Just a few easy steps, the scanner will always be up to date with the latest system within minutes.
- [ATTENTION PLEASE!!!] - Battery registration function does not support cars before 2004 and also does not support the E chassis (3 Series_E46, 5 Series_E39, 7 Series_E38, X3_E83, X5_E53, Z3_E36, Z4_E85/E86, MINI_R50/R51/R52/R53). For the above chassis models, you just need to replace the battery directly, because these models do not require battery registration. In addition, the battery registration function only for the same type and capacity battery. Inconsistent battery type or capacity can lead to registration failure.
Last update on 2024-03-22 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
TECHNICAL INSTRUCTIONS FOR Safety Recall 21TA09 NHTSA Recall No. 21V-890 SUDDEN LOSS OF POWER BRAKING ASSIST MAY OCCUR CERTAIN 2018-2019 MODEL YEAR CAMRY VEHICLES The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this repair are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this recall repair are required to currently have completed all of the following courses: T151 – Engine Service and Repair It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this recall repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at all times. 2 I. OPERATION FLOW CHART 1. Confirm Vehicle VIN matches the RO.2. Check the Vehicle Inquiry System for Campaign eligibility. No further action required.Not CoveredCoveredCampaign complete.Return the vehicle to the customer.Does the vehicle have normal brake pedal effort and is free of warning lights related to vacuum pump failure? No… YESRemove the vacuum pump assembly and remove pump cover plate.Are the pump internals in good condition without any broken components?YESInstall vacuum pump kit 04001-32125Remove the vacuum pump assembly and remove pump cover plate.Install rebuilt vacuum pump in vehicle.Confirm camshaft to vacuum pump engagement points are in good condition and free of cracks. Is the camshaft in ok condition?YESInstall vacuum pump assembly 29300-F0011Confirm vehicle has power brake assist and is free of warning lights related to vacuum pump failure. Replace damaged camshaft and related components. Install vacuum pump assembly 29300-F0011..No..Change Engine Oil and FilterNO II. IDENTIFICATION OF AFFECTED VEHICLES 1. CHECK VEHICLE FOR CAMPAIGN ELIGIBILITY a. Compare the vehicle’s VIN to the VIN listed on the Repair Order to ensure they match. b. Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Campaign, and that it has not already been completed. Note: TMNA warranty will not reimburse dealers for repairs completed on vehicles that are not affected or were previously completed, even by another dealer. 3 III. BACKGROUND The subject vehicles have a system that provides power brake assist when the driver depresses the brake pedal. Specific components in a part of this system can prematurely wear and could lead to a sudden loss of power braking assist. Non-power assisted braking will remain functional. However, a sudden loss of power braking assist while driving could increase the risk of a crash. IV. PREPARATION 1. PARTS Part Number Part Description Quantity 04001-32125 Vacuum Pump – Repair Kit 1* 29300-F0011 Vacuum Pump Assembly 1* *Note: Parts needed will be dependent on inspection results. If the vehicle requires a new vacuum pump assembly, the vehicle does not also need a vacuum pump repair kit. Only one part number will be accepted on the warranty claim. Note: Vehicles with camshaft damage will require additional parts, reference Section XIII – Camshaft Coupling Connection Damage for additional instructions. A. TOOLS & EQUIPMENT • Standard Hand Tools • TORX” Socket Wrench T-type” T30 • Socket Wrench 8mm • Torque Wrench B. MATERIALS • Engine Oil (small amount) • Shop Cloth • Brake Cleaner • Vacuum Gauge • Wooden Block • Protective Tape Note: Vehicles with camshaft damage will require additional tools and materials. Consult the repair manual for a full list of tools required for vehicles with camshaft damage. 4 V. COMPONENTS 5 VI. INSPECTING BRAKE PEDAL OPERATION / WARNING MESSAGES 1. CHECK VEHICLE BRAKE PEDAL OPERATION a. With the engine running, does the vehicle require normal brake pedal application effort? HINT: A vehicle with a failed vacuum pump will require significantly more effort to depress the brake pedal. b. Is the multi-information display screen free of the following warning lights? Master Warning Light (Yellow) Brake System Warning Light (Red) Low Braking Power Message Results: Note your findings of Brake Pedal Operation inspection and continue to Section VII – Remove Vacuum Pump Assembly. Your findings will be required in following sections. VII. REMOVE VACUUM PUMP ASSEMBLY 1. Vacuum Pump Assembly Removal – Process a. Disconnect No. 1 vacuum hose connector. b. Pinch the retainer of the No. 1 vacuum hose connector, and then pull the hose connector off the vacuum pump assembly. Note: Be sure to disconnect the vacuum hose connector by hand to avoid damaging the connector. c. Disengage the 2 clamps to separate the engine wire harness from holder. Hint: disengaging the 2 clamps will allow additional room to remove the pump assembly mounting bolts. 6 d. Place a shop cloth to catch oil that may discharge from the engine when remove the vacuum pump assembly. e. Using an 8 mm socket wrench, remove the 3 bolts and vacuum pump assembly. Hint: Use extra care when removing the 3 bolts, if the bolt is dropped during removal it may be difficult to locate. f. Remove the No. 1 vacuum pump O-ring from the vacuum pump assembly. 7 VIII. VACUUM PUMP ASSEMBLY – INSPECTION 1. INSPECT VACUUM PUMP ASSEMBLY – PROCESS a. To prevent the coupling of the vacuum pump assembly from contacting the workbench, support the vacuum pump assembly with wooden blocks or an equivalent object. b. Using a T30 “TORX” socket wrench, remove the 5 screws and end cover plate. NOTE: • Hold the pump so that the pump installation surface and fitting parts will not be damaged. • Do not hold the pump housing with a tool such as a vise, it will deform. • Securely fit the T30 “TORX” socket wrench to the screws to prevent stripping of fastener. • Do not drop the end cover or damage it, it will be reused depending on inspection results. • As there will be a small amount of oil remaining in the vacuum pump housing, be careful not to spill the oil when removing the end cover. • Do not rotate the coupling as oil remaining in the vacuum pump housing may be discharged. Continue to page 8 #2 – VACUUM PUMP ASSEMBLY – INTERANL COMPONENT INSPECTION *a – Wooden Support Block 8 2. VACUUM PUMP ASSEMBLY – INTERANL COMPONENT INSPECTION VACUUM PUMP ASSEMBLY – INTERNAL COMPONENT INSPECTION • Check that there is no foreign material in the engine oil in vacuum pump housing – If foreign material is present replace pump assembly. • Check that there are not cracks or fractures to vacuum pump vanes and vane caps – If there is damage to vacuum pump vanes or vane caps, replace the pump assembly. • Visually inspect the contact surface of the vacuum pump housing (area where vane caps ride on in pump housing) – If there is damage or heavy scoring to vacuum pump housing contact surface, replace vacuum pump assembly. Example of OK Vacuum Pump Internals Example of failed Vacuum Pump Internals (This condition would cause warning light and hard pedal) NOTE: Rotational marks on vacuum pump cover plate are normal, pump assembly does NOT need to be replaced due to these wear marks. 3. POST INSPECTION FLOW CHART Section IX – Vacuum Pump Internal Component Replacement. YesNoSection XI – Inspection of Camshaft Coupling Connection.Vehicle has normal power brake assist/free of warning lights related to vacuum pump failure and vacuum pump internals are in OK condition. REVIEW SECTION BELOW (3. POST INSPECTION FLOW CHART) TO DETERMINE NEXT STEPS Contact Surface Contact Surface 9 IX. VACUUM PUMP INTERNAL COMPONENT REPLACEMENT. 1. Preparation – Confirm you have the following parts from repair kit 04001-32125. Part Number Part Description Quantity 04001-32125 KIT, VACUUM PUMP* 1 The kit above includes the following parts. Note: VP VANE may be part number 29331-25010 or 29331-37010, only one is required. Part Number Part Name Quantity 29329-25011 VP VANE CAP 2 29343-25010 VP O-RING NO.1 1 29363-25010 SCREW 5 29346-25010 VP COVER O-RING 1 29331-25010 or 29331-37010 VP VANE 1 2. Vacuum Pump Internal Component Replacement – Process a. Using a screwdriver with it’s tip wrapped in protective tape, remove the vacuum pump cover O-ring. Hint: Be sure to avoid damaging the O-ring groove. b. Remove the vacuum pump vane together with the 2 vacuum pump vane caps. c. Discard removed vacuum pump vane and vane caps to prevent mix-up with new parts. This repair is only for vehicles that have normal power brake assist/free of warning lights related to vacuum pump failure and vacuum pump internals are in OK condition. 10 d. Apply fresh engine oil to the new vacuum pump vane and the 2 new vacuum pump vane caps and install the vacuum pump vane caps onto the new vacuum pump vane. NOTE: Apply fresh engine oil all over vane and vape caps. e. Install the vacuum pump vane with the vacuum pump vane caps into the vacuum pump housing. Note: Parts Used are the following. Part Number Part Description Quantity Used 29329-25011 VP VANE CAP 2 29331-25010 or 29331-37010 VP VANE 1 f. Clean the inside surface of the vacuum pump cover plate using a lint free shop towel. g. Replace vacuum pump cover O-ring with PN: 29346-25010 Note: Parts Used are the following. Part Number Part Description Quantity Used 29346-25010 VP Cover O-ring 1 Confirm the O-ring is installed correctly in the pump body O-ring groove. 11 h. Install vacuum pump cover plate onto vacuum pump housing. NOTE: Ensure openings in cover plate align with screw holes in pump housing. i. Using a T30 “TORX” socket wrench, install the 5 new end cover screws. Torque the 5 screws to 7.5 N·m {76 kgf·cm, 66 in·lbf} Note: Parts Used are the following. Part Number Part Description Quantity Used 29363-25010 VP Cover Screws 5 Figure *a shows the correct installation of the cover plate and gasket. Figure *b shows the incorrect instalation of the cover plate where the O-ring gasket, identified as *1, is incorrectly seated in the groove. Ensure pump cover plate is installed properly j. Install the new No. 1 vacuum pump O-ring onto the vacuum pump assembly. Note: Parts Used are the following. Part Number Part Description Quantity Used 29363-25010 VP O-ring No. 1 1 12 3. Inspect Rebuilt Vacuum Pump Assembly – Before Installation a. While looking at the vacuum pump from the camshaft couple side, rotate the coupling clockwise. Standard operation of the vacuum pump may have fluctuation in effort required to turn the coupling. If the vacuum pump locks up and can no longer be turned, this indicates a concern with the pump rebuild. CORRECT ROTATION INCORRECT ROTATION The coupling, identified as *1, should only be rotated in the clockwise direction. Rotation of the coupling in the wrong direction may result in damage to the pump. 13 X. REBUILT VACUUM PUMP INSTALATION 1. Rebuilt Vacuum Pump Assembly Installation – Process a. Before Installing the rebuilt vacuum pump, confirm that the camshaft to vacuum pump coupling connection is present on the camshaft. Note: Confirm that there are no fractures or missing components from the camshaft end. b. Install the rebuilt vacuum pump assembly so that the coupling teeth of the vacuum pump assembly and coupling groove on the camshaft are engaged. • Ensure that the vacuum pump assembly is installed fully to the cylinder head. • Be careful not to pinch the No. 1 vacuum pump O-ring. c. Using an 8 mm socket wrench, install the 3 bolts securing the vacuum pump to the cylinder head. Torque the 3 bolts to 10 N·m {102 kgf·cm, 7 ft·lbf}. Note: Use extra care when installing the 3 bolts, if a bolt is dropped during installation it may be difficult to locate. d. Engage the 2 clamps on the engine wire harness to reattach the harness clips to the brackets. 14 e. Reinstall the No.1 vacuum hose connector onto the vacuum pump port fitting. Put connector onto the port fitting until a “click” sound is heard. • Verify repair quality below before returning the vehicle to the customer. ◄ VERIFY REPAIR QUALITY ► • With the engine not running, clean any oil that may have leaked onto the transmission case during vacuum pump removal. • With the engine running confirm that there are no oil leaks present from the vacuum pump assembly. • With the engine running confirm that brake pedal application effort is normal, and that the multi-information display is free of warning lights related to the brake system. • With the engine not running, check the engine oil level. Replace any oil lost during vacuum pump removal. 15 • This inspection process is for vehicles that did NOT have normal brake pedal application effort and or had warning lights related to vacuum pump failure and or had failed internal components in the vacuum pump assembly. • This inspection is based on the Vacuum Pump Assembly being previously removed in section VIII and inspected in section IX. With the vacuum pump removed, use a mirror and a flashlight or a camera with flash to inspect the camshaft to vacuum pump coupling connection. • Confirm that the coupling connection point is free of fractures and or cracks. Example of an OK camshaft coupling connection Example of a failed camshaft coupling connection RESULTS: a. If the camshaft coupling connection is in OK condition, proceed to section XII – New Vacuum Pump Assembly Installation. b. If the camshaft coupling connection is failed, proceed to section XIII – Camshaft Coupling Connection Damage Present XI. INSPECTION OF CAMSHAFT COUPLING CONNECTION 16 XII. NEW VACUUM PUMP ASSEMBLY INSTALLATIION • Section XIII. The installation of a new vacuum pump assembly is for vehicles that had failed internal components in the vacuum pump assembly. • Vehicles with a failed camshaft coupling connection will also receive a new vacuum pump assembly. Use Section XII after camshaft damage is repaired. 1. New Vacuum Pump Assembly Installation – Process a. Install the new vacuum pump assembly so that the coupling teeth of the vacuum pump assembly and coupling groove on the camshaft are engaged. Note: Parts Used are the following. Part Number Part Description Quantity Used 29300-F0011 VP Assembly 1 • Ensure that the vacuum pump assembly is installed fully to the cylinder head. • Be careful not to pinch the No. 1 vacuum pump O-ring. b. Using an 8 mm socket wrench, install the 3 bolts securing the vacuum pump to the cylinder head. Torque the 3 bolts to 10 N·m {102 kgf·cm, 7 ft·lbf}. Note: Use extra care when installing the 3 bolts, if a bolt is dropped during installation it may be difficult to locate. c. Engage the 2 clamps on the engine wire harness to reattach the harness clips to the brackets. d. Reinstall the No.1 vacuum hose connector onto the vacuum pump port fitting. Put connector onto the port fitting until a “click” sound is heard. 17 2. Engine Oil and Engine Oil Filter – Change Process • Vehicles with internal vacuum pump component damage and or camshaft damage will receive an oil and oil filter change as part of the repair process. a. Follow the Repair Manual Process to replace the engine oil and engine oil filter. A25A-FKS OIL AND OIL FILTER: REPLACEMENT; 2018 – 2019 MY Camry (RM1000000015OUY) Note: Parts Used are the following. Part Number Part Description Quantity Used 90915-YZZN1 Engine Oil Filter 1 00279BLK1601 or equivalent 0W-16 Engine Oil 4.8 US Qts 90430-12031 Engine Oil Drain Plug Gasket 1 • Ensure that the engine oil filter has been replaced. ◄ VERIFY REPAIR QUALITY ► • With the engine not running, clean any oil that may have leaked onto the transmission case during vacuum pump removal. • With the engine running confirm that there are no oil leaks present from the vacuum pump assembly. • With the engine running confirm that brake pedal application effort is normal, and that the multi-information display is free of warning lights related to the brake system. • With the engine not running, check the engine oil level. Confirm oil level is correct after oil change. 18 XIII. CAMSHAFT COUPLING CONNECTION DAMAGE PRESENT • The technician is required to create a TAS case related to camshaft damage with photos. • Code the TAS case like the following: Symptom Coding (Customer Complaint) • Include a good call back number • Include this statement in the Condition Log: “Safety Recall 21TA09 – Camshaft Damage – Request for Additional Part Replacement” • List damaged components with part number requiring replacement, Example: o Damaged Exhaust Camshaft, Damaged Camshaft Timing Gear. • Attach a picture of the vehicle VIN plate. • Attach clear pictures illustrating the damaged components referenced above. • Submit the TAS case. • Call TAS informing them of the TAS case created. • TAS will put the case in open status and forward the case to the FTS for review. Submit the completed case in TAS; allow 1 day for FTS to review the case. After 1 day, check the TAS case for status. If the repair is approved, the case will be marked closed. Additionally, the FTS will provide the necessary labor op-code as well as the maximum allowable time for the repairs requested. NOTE: It is critical that dealers document all damaged components in the TAS case and attach pictures of the damaged components. TMNA warranty will review all warranty claims utilizing this special labor op-code to ensure the allowable time noted in the TAS case by the FTS matches the warranty claim filed by the dealer. (Include TAS case # on claim). 19 1. Camshaft coupling connection damage – Repair Vehicles with camshaft damage will require the following parts: • New exhaust camshaft • New exhaust camshaft timing gear. If additional components are damaged due to camshaft components entering the cylinder head assembly, the damaged components can also be replaced with FTS TAS case approval. a. Follow the Repair Manual Process to remove the exhaust camshaft and exhaust camshaft timing gear. A25A-FKS (ENGINE MECHANICAL): CAMSHAFT: REMOVAL; 2018 MY Camry (RM1000000015OWS) • Carefully inspect the cylinder head internals for pieces of the broken camshaft coupling connection. Remove all broken camshaft pieces found prior to reinstallation of new components. • An oil change will be completed after vacuum pump installation to change engine oil and engine oil filter. • Order the correct replacement components using the Electronic Parts Catalog. b. Follow the Repair Manual Process to install the new exhaust camshaft and exhaust camshaft timing gear. A25A-FKS (ENGINE MECHANICAL): CAMSHAFT: INSTALLATION; 2018 – 2022 MY Camry (RM1000000012VD8) • Confirm that all components were installed correctly per the repair manual. • Confirm that all components were torqued to specifications listed in repair manual. • NEXT STEPS: Following camshaft and camshaft gear replacement, the technician should go to section XII – NEW VACUUM PUMP ASSEMBLY INSTALLATIION to complete vehicle repair. 20 XIV. APPENDIX A. CAMPAIGN DESIGNATION/PHASE DECODER 1919 = 201920 = 202021 = 202122 = 202223 = 2023Etc…Year Campaignis Launched21TA09TT = ToyotaL = LexusVehicle MakeAA = Safety Recall RemedyB = Safety Recall InterimC = Special Service CampaignD = Limited Service CampaignE = Customer Support ProgramF = Emissions Recall(May use other characters in unique cases)Field Action Category and Phase0101 = 1st Field Action of the year02 = 2nd Field Action of the year03 = 3rd Field Action of the year(The sequence is unique for each Field Action category)(May use other characters in unique cases)Field Action Sequence Examples: 19TA01 = Launched in 2019, Toyota, Safety Recall Remedy Phase, 1st Safety Recall Launched in 2019 20TC02 = Launched in 2020, Special Service Campaign, 2nd Special Service Campaign Launched in 2020 21TE05 = Launched in 2021, Customer Support Program, 5th Customer Support Program Launched in 2021 C. RECALL PARTS DISPOSAL As required by Federal Regulations, please make sure all recalled parts (original parts) removed from the vehicle are disposed of in a manner in which they will not be reused, unless requested for parts recovery return.
**************************************************************************************************************
SEOCONTENT-END